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Archive for September, 2008

Woodworking Spotlight: John Lucas

Tuesday, September 16th, 2008

John Lucas, Hope, Rhode IslandFor centuries, the venerable craft of carpentry and furniture making has been a rather secretive affair.  After all, trade secrets needed to be guarded jealously by master craftsmen and passed down through a long and arduous process to the apprentice and journeymen workers who longed to learn the craft.

In more modern times, you will typically see the lone hobby woodworker toiling away at his or her craft, learning and practicing the skill sets along the way.

But, with the evolution of the Internet, there has been an explosion of sites run by woodworkers who have flung open the virtual doors of their shops to teach others what they know.  One of the first – and most successful – to do this is John Lucas of WoodshopDemos.com.

John’s journey to sharing his woodworking knowledge started as many do – learning from his dad. “I remember at age 10 or so I was very interested in photography and wanted to build a dark room in the basement.  I talked to a builder who was putting houses up in the area into letting me clean his site every night.  The pay wasn’t great, but I did get to keep the two by fours that were under 3 feet.   From there, my father taught me how to do half lap joints. I had the sturdiest dry and wet benches of any darkroom I knew. It was fun and they looked damn good.”

John with the router bitsFrom there, John’s development as a woodworker got a boost from a shop teacher who drilled him relentlessly in cutting joints.

And, yes, John spent a significant part of his honeymoon at Willaimsburg, Virginia watching the cabinetmakers ply their craft.  “I considered it excellent practice.  After all, my wife would pick up a furniture catalog and ask, ‘can you build this?’  For a while, my stock answer was, ‘sure, with the right tools!’”

Before long, John felt confident enough to start building projects which were documented step-by-step and published in Workbench magazine.

Fast forward a ‘few’ years – OK, maybe closer to 40 – and emboldened by his successes, he opened a shop where he was going to start building English Country furniture reproductions.  Things were just starting to get interesting when, while nudging a 4 x 4 post with his foot, he broke it in three places.  “The doctor told me I was on limited duty for the next six weeks. I was very disappointed to hear that.”

Trying the Incra positionerNot one to just sit idly, the accident provided the opportunity for John to review some of the new woodworking websites that were just making their debuts on the fledgling Internet.  “The sites I saw didn’t really have the depth of content I was looking for.  Rather than waiting for someone to come up with the right site, I started WoodshopDemos.com.”

The objectives for the site are quite simple and still reflect back to those  early days. First, John wanted to review new products that can help woodworkers, from newbies to the most experienced.  Second, to show step-by-step pics and captions so that readers can really follow and even print out and use to follow in their shops. Third, John wanted to use the most up-to-date products, jigs and processes to make real things. Finally, he wanted to show some clever tips or methods that may be of interest to all… such as sharpening blades or keeping a planer in tip-top shape.

Today, Wood Shop Demos has some 1,500 pages of step-by-step content.  From the dovetail shootout, which featured a dozen different methods and systems to detailed reviews of modern joinery methods such as BeadLOCK and pocket screws, the site goes into tremendous detail.

“It’s amazing to see, but still, as long as we’ve been around, more than half of my users every month are brand new to the site, coming in through search engines or other links.  It’s pretty incredible when you think about it.”

Beyond just the basic how to, you’ll find John’s blunt, unvarnished opinion about tools and techniques, some clever time saving advice….

Andrea keeps things square in the shopAnd, that he shares his shop with several helpers.  The fact that many of those helpers are attractive young women has not escaped the notice of many of his visitors.  “My flip answer is wouldn’t you rather see them than the old bald guy?”  The tradition of these shop helpers actually has a very innocent – and accidental – beginning.  “Where I first set up shop, I was renting the facility and had several very attractive neighbors. When one of them stopped by to say hello and see what I was making, I suggested that she get into the picture and liven up the site. She did and enjoyed having her pictures on the website.  Later, she went on to become a lawyer in Los Angeles.”  Since then, he has had a dozen assistants, ranging in experience from brand new to exceptionally talented, and John enjoys passing his woodworking knowledge on to these newer woodworkers.

John is the first to admit that he lives a rich and rewarding life, and that he’s getting to follow his passion.  However, time is starting to catch up to this dynamo.  “My wife has to remind me quite occasionally that I am a 71. Readers note that I do quite a bit of the shop work sitting on a stool. That under fortunately will only get worse. But, I plan to get as much woodworking in to my life as I can.”

And, as long as he can get to his shop, he’ll continue breaking with tradition and passing his knowledge on to as many virtual apprentices as possible.

Quick Poll

Sunday, September 14th, 2008

Table saw bladesLook at any blade maker’s catalog, and you’ll see dozens of blade designs to choose from.  Combination, plywood, crosscut, rip, glue-line rip… the average woodworker could go well into debt buying just one portion of the offerings – and that’s just from one manufacturer!

Since there are dozens of designs, tooth shapes and other features out there, in this week’s poll, we want to know if you are a blade changer, or have you settled on a favorite that never leaves your saw.

Just for the record, don’t count dado blades, molding cutter heads, those new box joint blade setups or any other kind of blade that cuts wider than a regular (1/8″) or a thin kerf. We’re just looking for standard blades.

For the record, here is just a sampling of blade manufacturer’s websites so you can get an idea of what’s out there:

So, are you a blade changer?

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A master at work…

Saturday, September 13th, 2008

So, who is Frank Klausz?  Only about one of the most accomplished woodworkers in the world.  Frank has written a number of books and produced videos about how to cut dovetails and do other precision woodworking.

In this video, done by Popular Woodworking’s Glen Huey, see how this Hungarian-born craftsman can cut dovetails in less time than it can take to microwave a frozen dinner…

Link of the week

Friday, September 12th, 2008

The National Hurricane Center

Ike preparationsNo, this is not wood related.  At all.  However,  if you live in the area potentially affected by Hurricane Ike – please heed all evacuation orders and leave immediately.

Leave your tools behind.  Leave your prized timbers behind.  Leave your big screen tv and all that other stuff behind.  All of that stuff can be replaced, but you can’t.

The National Hurricane Center is carefully monitoring the situation, and local emergency managers will be giving you instructions.  This storm has the capability of killing hundreds – possibly thousands – if people do not evacuate.

Remember, hurricane season runs through November 30 – please pay attention to the threat!

I’m not sure what it is…

Thursday, September 11th, 2008

But, I do know it’s impressive!  Talk about some precision woodwork…

Become your own mixologist

Monday, September 8th, 2008

Mister MixologyThe coolest job in any restaurant belongs to the bartender.  Sure, the chef gets the credit for the outstanding meal, the maître d’ for the ambiance of the place and the wait staff for the overall dining experience.

But, when people want to have fun and strike up a conversation, they turn to the bartender.  Think Isaac on the Love Boat.  Tom Cruise in that stinkin’ movie about being a bartender.

“Yes, Mr. Bond would like his martini shaken, not stirred,  Mr. Sinatra wants a highball, and Evel Knievel wants two fingers of Wild Turkey before he tries to jump the fountain in the parking lot on his Harley.”

While no one may be hanging out in your wood shop, you can be just as cool by mixing your own wiping finish.  Why mix your own?  Instead of just relying on what a manufacturer thinks is the best mix, you can adjust your formula to fit your own needs – faster drying time, more film build, etc.  Also, if you have cans and bottles of the components, you can use them in your finish instead of throwing them out.

Mixing your own finish is very easy.  There are dozens of formulas out there to suit individual needs, but this is my formula I have used very successfully through the years.

The ingredientsThe ingredients can be found in any hardware store and start with boiled linseed oil (BLO).  This natural oil helps the figure in wood ‘pop’ and gives it a rich, deep finish.  The next ingredient is polyurethane or some other type of varnish. It offers a great deal of protection from water, abrasion and other hazards.  Finally, you have to add a thinner to the mix.  I like turpentine, but paint thinner or naptha will work as well.  It makes the finish flow nicely and level without brush marks and runs.

Now, here comes the hard part – mixing it together.  The ‘standard’ mix that a lot of people refer to is 1/3 varnish, 1/3 BLO, 1/3 thinner.  While this does make a nice mix, I have found that I can mix it 1/2 varnish, 1/4 BLO and 1/4 thinner.  It gives me a little faster build on the finish while still making for an easy wipe on.

Mixing jarMy scientific method for mixing involves an old pickle jar.  I measured up from the bottom in one inch increments, and poured the ingredients up to the lines.  No, you are not trying to send people to the Moon or split the atom, close enough will work…

After sanding the piece, I again prefer to wipe on a coat of 1# cut dewaxed shellac and sand it down to 400 grit after letting it cure.  Then, I wipe on the finish with a rag.  Don’t be bashful, the wood will soak up a lot of the finish – especially in end grain.   Let it sit for about five minutes, then wipe off any excess with a dry cloth.

I love how easy the mix is to use, and I have yet to be let down.

Now, after all that hard work, I think I’ll take one of those fancy martinis to celebrate.

Quick Poll

Sunday, September 7th, 2008

Gotta scrub out those old glue stains...The reason most of us hobbyist woodworkers go to the shop is to have fun.  Designing our own projects. Working with beautiful wood.  Skillfully cutting joints.  Unveiling the finished project for display and admiration.

But, it’s not all fun and games.  In fact, some of the tasks we have to do are tedious, time consuming, and many woodworkers will put off doing them because they would never be considered fun. “I’ll clean the shop tomorrow.”  “I hate dragging out all of my sharpening equipment just to touch up that chisel.”

This week, we want to know what woodworking task you consider the absolute worst.  I mean,  we’re talking about the kind of task you would build a robot to do if you had the time, skill and the robotics degree from the Massachusetts Institute of Technology.

In your opinion, what is the most onerous shop task?

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