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Archive for the ‘Spotlight’ Category

Woodworking Spotlight: Franklin Street Fine Woodwork School

Monday, November 28th, 2011

Renaissance. Just the sound of the word conjures up images of people like da Vinci, Michelangelo and Galileo driving the inspiration of the day to expand the arts, science and other pursuits.

In much the same way, areas of cities undergoing an urban renaissance often rely on forward-thinking people to spark the rebirth of a particular neighborhood and create a new and vibrant future.


That’s just what’s happening on Franklin Street in Tampa. Located across the street from two colleges and less than a three minute drive from the city’s bustling downtown, the area was once a set of dilapidated auto dealerships and parts stores. But, no longer.  There you will find the large yet comfortable shop of Franklin Street Fine Woodwork School. I recently had the opportunity to pay the shop a visit and meet a woodworker genuinely excited about the craft.

Co-owner Carl Johnson let me into the shop and gave me the nickel tout of the facility. Large windows restored to the yellow brick facade let the natural daylight flood in to the 2000 square foot shop. We walked up a slight ramp to the shop’s floor. Carl explained that’s because they laid down wooden sleepers and built a double-thickness 3/4 inch plywood floor to make it easier on their feet while standing during a long day, and to provide a raceway for the shop’s dust collection and power supplies.  Work benches, large stationary power tools, stacks of beautiful lumber and complete works of art share space on the shop floor.


Carl and his business partner Alison Swann-Ingram have been working together since 2004. In 2009, they merged their two separate businesses – Swann Woodwork and the Artisan’s Workshop – and relocated to their new facility. “It took nearly a year’s worth of renovation to bring the building to where it is today,” said Carl. “We wanted to preserve the old character of the building while making it function for what we needed. That involved some careful planning and working closely with the city.”


Part of that was preserving parts of the old architecture and building fittings (Carl proudly pointed the shop’s original cast iron wall mounted sink as an item saved during the demolition) while creating new ones that fit the spirit of the building’s timeframe. Carl drew my attention to the fact that he built all of the interior doors for the building out of poplar. “It was funny. I told the painter how I wanted them done, when the painter told me he couldn’t paint over the beautiful wood. Looking back, those simple poplar doors really do make a statement.” A comfortable classroom, glassed off from the shop, gives Alison and Carl the opportunity to hold a class in a less-dusty environment.


Back in the building’s loading dock area, Carl and Alison have kept the original slide-siding loading door and the building’s original brick facade. But, they have also installed a modern, stand-alone spray booth for their finishing work. “We love to spray lacquer. This booth is a semi-custom structure where we can shoot the pieces in the right environment and ensure we get the best possible finish.” The sci-fi looking booth comes complete with two huge filtering stations and a ring of waist-high fluorescent fixtures to give the operator raking light across the project to check their progress.


Since the shop functions as both a custom furniture shop and classroom, it provides students a unique opportunity to both learn and observe during their time at Franklin Street. “Alison is the one who loves to teach. And, she’ll have a class of students going throughout their paces while I’m working in the other half of the shop. During their breaks, the students will always come by and watch or ask questions. In many ways, I’m providing the bonus coursework, and they always walk away learning even more than the bargained for!”

As I left the shop and shook hands with Carl, I noticed some other things going on in the neighborhood. Next door, a computer company was setting up shop, finishing the renovations on their unit in the building. Nearby, the employees of several law offices were moving about.  The pulse is coming back to Franklin Street in Tampa. And, if you are ever in the Tampa Bay area, you owe it to yourself to pay the Franklin Street Fine Woodwork shop a visit and say hi to Carl and Alison.

 

The Spagetti is here!

Friday, October 28th, 2011

Yes,  folks, it’s true.  Marc and Nicole Spagnuolo just welcomed the newest member to their household today!  Welcome to the world, Mateo Xavier Spagnuolo.

I’m still trying to get the particulars, but he’s happy, healthy and seven weeks early!

I feel like that extra proud extended family uncle….

Species Spotlight: Olivewood

Wednesday, October 5th, 2011

In case you were wondering, I am an Italian American. And, I’m from northern New Jersey, just outside of New York City. So, I can say that I lived in one of the premiere centers of Italian cuisine in the United States.

Pizza. Strombolis. Calzones. Zeppole. Man, that stuff is awesome. And, it’s tough to find food like I used to have up in Jersey. (However, if you find yourself in the Tampa Bay area, Sardo’s Pizza on Ulmerton Road in Largo is a welcome taste of home.)

Since this is the case, I often find myself cooking at home. The recipes that my mom and my grandmothers used to cook. I make my own gravy (no, it’s not tomato sauce… it’s GRAVY). I make my own lasagna. Meatballs. Braciola. Cutlets. The works. Heck, I even make my own pasta when the mood strikes me.

While many of these dishes are different, they all seem to have a few basic ingredients in common. Garlic. Tomatoes. And, most important of all – olive oil.

Ahh, olive oil. That magical substance that tastes so darned good… and it’s good for you. It’s high in monounsaturated fats… good ones that don’t clog up the arteries. It was harvested from olives in the Mediterranean basin as far back as 5,000 years ago and helped build empires.

“Oh, I’m a big olive oil fan,” said Eric Poirier of Bell Forest Products. “It’s great on a salad or some fresh Italian bread. But, if you love the oil, you are going to love the wood for your projects.” The wood of the olive tree (related to ash trees) has a greenish brown tint and a very distinct and attractive grain pattern. The wood is exceptionally strong and hard (sharing that trait with its cousin ash), and works very well. It can take an excellent polish, which makes it a natural for pens and other small turned items.

Since the trees are pruned primarily for harvesting their valuable fruit, they typically won’t grow very tall.  This means, of course, that you are very rarely going to find long boards, so if you are looking for a small project, hey, olive may be your wood.

While it’s easy to see why olive is a great wood to work with, it’s the smell that sets it apart. “It has a very sweet, heady scent when you cut into it,“ said Eric. “You just might wish they made an olivewood scented aftershave.”

Since olive trees grow well in the Mediterranean basin, people have known about them for a very long time. This includes the holy lands mentioned in the Bible, Torah and Koran. “Because of this, olivewood is a very popular choice for items with a religious theme.”

Many countries have strict regulations on the harvest of olive trees. However, enough trees are culled to provide hardwood for woodworkers to do their thing.


So, while you are sitting and thinking about how you can incorporate some olivewood into your next woodworking project, slice up a ripe tomato and some fresh mozzarella cheese, hit that with a little salt and pepper, add a few fresh basil leaves and drizzle that with some high quality extra virgin olive oil. It may not help you figure out what to build, but oh, it tastes so good….

 

Species Spotlight: White Ash

Wednesday, August 31st, 2011

Take a quick look through the garden section of your local home improvement center. Check out the handles of the wooden handled tools. Then, drive to the nearest sports supply store and see what kind of wooden baseball bats are in stock. While you are at it, head to a house wares store and take a look at the wooden bowls and cooking utensils.  There’s a very good chance that  you are looking at ash in action.

“Ash is one of those woods you see a lot in your everyday life, but rarely pay attention to,” said Eric Poirier of Bell Forest Products. “That’s a real shame, because it is a very handsome wood, and, when you think about it, it’s the kind of wood you can use extensively in your woodworking.”

Different species of the genus Fraxinus can be found in Europe, Africa and Asia. They  are closely related to olive trees, and Norse mythology often referred to the European species of ash as the mighty tree that supports the heavens, while its roots reached down to hell. One of the more common woodworking varieties is the white ash – also known as the Fraxinus Americana.  These trees grow extensively in the central and eastern United States, as well as the southern areas of Ontario.  Individual trees can grow as tall as 100 feet with a trunk diameter of two to five feet.

The wood itself looks almost like a very light red oak. The grain pattern is quite visible, creating cathedrals in plain-sliced boards. It works similarly to oak, and can be sanded or planed to a very smooth surface for finishing.

One of ash’s real strengths is its shock resistance.  “Louisville Slugger – the famous baseball bat company – mostly uses ash in its famous bats. This is mostly because it is flexible enough to take a great deal of shock from hitting baseballs, and its high strength-to-weight ratio. A strong, light bat helps the hitter get the bat on the ball faster, possibly turning a foul ball into a good hit.”  This property would be great if you were building children’s toys that were going to have a lot of loving abuse thrown their way.

Another great characteristic of ash is its ability to bend. Before modern aluminum and composite materials, most tennis rackets were made of steamed and bent ash. Add to that wooden frames for fishing nets and wooden snowshoe frames. The flexibility of the boards makes the easy to bend from a steamer, and an outstanding choice for bent laminations.

While ash is one of the most commonly planted and managed hardwoods in the United States, danger looms on the horizon for this popular tree. A pest from Asia, the Emerald Ash Borer – was accidentally imported in the 1990s. This insidious beetle lays its larvae inside the bark of ash trees of all species in the genus. While the larvae grow, they tunnel through the sensitive xylem and phloem of the tree, preventing these tissues from transporting water and nutrients from the roots to the leaves and vice versa.

So far, this pest has killed between 50 and 100 million ash trees in the United States and Canada, and poses a clear and immediate threat to the nearly 7.5 billion remaining trees. “The potential impact to the ashes in North America rivals that of the Dutch elm disease and the Chestnut blight that felled so many of those species,” said Eric. “I hope that the horticulturists find an effective way to control these things before they do too much more damage. It would be a shame to lose another classic North American hardwood for future generations.”

While the future does look cloudy for this species, you can bet your ash that it’s one wood you should be working with.

 

Species Spotlight: Hard Maple

Wednesday, July 20th, 2011

This past weekend, my oldest son came up to me while I was drinking my morning coffee. “Dad, would you like French toast for breakfast?”

Who was I to turn down this offer? The young man is becoming quite accomplished in the kitchen, and, shortly after I said ‘yes’, he was hard at work, mixing up the eggwash, stacking slices of bread and preparing a pan for the cooking to come. And, in very short order, a stack of steaming hot slices of goodness appeared at my place at the table. The only thing left to do was reach for the bottle of maple syrup to make the goodness complete.

“That is one way to enjoy maple,” said Eric Poirier of Bell Forest Products. “And, I can’t get enough of the stuff on my pancakes in the morning. But, woodworkers also have other reasons to love maple.”

Hard maple is one of the classic North American hardwoods used since early colonial times, and is found most typically in the northeast and upper Midwest United States well into Canada. It’s so representative of Canada, a red maple leaf was selected to adorn the country’s flag.

Mature trees grow from 80 to 100 feet tall, with some specimens growing taller still. One of the most striking features of the tree are the vibrant orange, yellow and red colors the leaves turn during autumn. “A hillside of maples with their autumn leaves is a sight to behold. No wonder the roads are crowded with leaf-peepers every fall.”

Maple was a popular choice for the Shakers. Those communities further north used the wood extensively in their chairs, tables and cabinets.

The wood itself is a very light creamy color with a subtle grain pattern and occasional darker mineral streaks. It’s also a very hard wood. “Hard maple is one of the hardest domestic hardwoods being harvested today, with a Janka test score of nearly 1,500 pounds. That’s why it’s a popular choice for hardwood floors and other high-wear items.”

While at first glance maple may seem kind of pale and plain Jane – you may want to look for some special eye-popping pieces. “One thing that we specialize in here at Bell Forest Products is figured maple. We love the stuff – and so do our customers.” Figure in maple can range from lazy waves to intense bird’s-eye features throughout the board. Some boards can exhibit several different types of figure, such as the board I used to top off my Nakashima-inspired bench.

Maple also has a very tight, closed pore structure. When combined with its legendary hardness, maple becomes an ideal material for building cutting boards. “If you build a cutting board out of an open-pored wood like oak, the liquids in the food will be drawn into the board by capillary action. That’s not good if you are cutting something like raw chicken on your board. Maple’s tight grain significantly reduces that process, making for a more sanitary surface to work on.” The edge grain of maple is fine for a cutting board, but nothing beats an end-grain butcher block board for durability and appearance. “The cutting board kits we sell all feature hard maple and another contrasting hardwood to make a plain kitchen tool a stunning highlight in your home.”

While cutting into my French toast, my son disappeared back in to the kitchen and came out with some fruit he had just cut up on the maple and walnut cutting board I had built for our kitchen. Even after several years of service, it still looks great and is holding up to daily wear. Who knows, my son may even try to take it with him when he leaves to start his own household.

That would be pretty sweet.

 

Species Spotlight: Cherry

Wednesday, May 25th, 2011

There are lots of ways to know that summer is approaching. The Florida heat gets cranking. Local reporters call for hurricane stories. And, suddenly, the boys and Rhonda have a lot more time around the house.

The surest way for me to know that summer is coming can be found in the produce section of my supermarket. That’s where I can find the summer fruit. The peaches, nectarines and plums are delicious, but my favorite are the cherries. I can snorf those little red fruits down all day. They are a little tart, but oh, so sweet. I have to frequently battle the kids for a chance at the cherry bowl.

But, that’s only one way I love cherry. “Cherry is a classic for fine woodworking,” said Eric Poirier of Bell Forest Products. “It works very well, makes great looking furniture and has a very handsome color. There’s a very good reason why it’s popular.”

American cherry trees grow throughout the east and midwest United States, primarily in Pennsylvania, West Virginia, Virginia and New York. The trees can grow from 60 to 80 feet tall. Cherry heartwood is a beautiful red to reddish-brown with very pale sapwood. “The one surprise for many woodworkers is that the heartwood becomes darker when exposed to sunlight. So, say you build a book shelf, you’ll be surprised to see that when you move the shelf, the wood behind the shelf is lighter. It can be very pronounced.”

Cherry can also show some curly figure. “It’s not as common as curly maple, but when you find a piece of figured cherry, wow. You are in for a real treat.”

Bring cherry to your workbench, and you discover that its workability is legendary. “What kind of joinery do you want to cut? Hand cut dovetails? Machine cut mortise and tenon? Biscuits and dowels? Cherry’s going to give you very sweet results no matter how you choose to go.” It’s a great choice for chairs, tables, cabinetry, chests and many other pieces. It’s a classic for Shaker style projects, as many Shaker communities were established in areas where cherry was plentiful.

And, when it comes to finishing, cherry gives great results whether you plane, scrape or sand. “You may find some small gum pockets in the wood, but they won’t leak resin like pine will. Those add visual interest to the piece if you choose to include them.” The one place you might be surprised in the finishing. Cherry tends to have a wavy grain structure, which can lead to blotchy finishing. The best way to prevent a blotchy finish is to apply a 1# cut of dewaxed shellac, sanding it thoroughly with 320 grit paper once dry. From there, you can apply the finish as normal. This prevents the uneven absorption, giving a much better look.

Cherry is readily available and is moderately priced, but projects built with it look like a million bucks. “If you are looking for a great wood for your next project, you can do a whole lot worse than cherry. Treat yourself to this sweet looking wood.”

 

The shop Hurricane Ike visited – part two

Wednesday, May 18th, 2011

When last we left Kyle Barton, he had just relocated to Dallas to help run his company’s operations in preparation for the potential impact of Hurricane Ike.

After roaring through the Greater Antilles, Ike grew tremendously in size, becoming one of the largest storms ever recorded in the Atlantic basin. While this increase in size translated into lower wind speeds in the hurricane, the area the storm covered increased dramatically.  So, while the storm was blowing at Category 2 on the Saffir-Simpson intensity scale, the impact was far greater than anyone had expected. When the storm was nearly 300 miles away from Florida’s west coast – moving due west away from the Tampa Bay area – we still had storm surge from the massive system.  Ike didn’t pull any punches when it made it to the Galveston/Houston area, eventually becoming the third costliest hurricane in American history – behind 2005’s Katrina and 1992’s Andrew.

“The morning after landfall I picked up the USA Today left in front of the door at the La Quinta we were staying at. The front page showed a picture taken from an overpass on I-45 looking south toward Galveston. The highway was littered with boats and all sorts of debris, and there in the picture was the off ramp that went to my community – Bayou Vista. My first thought, was not for my shop but for my house. I had no idea what kind of shape it was in.”

Kyle later saw pictures of his community taken from neighbors who had foolishly stayed behind to ride out the storm.  All of the homes in Bayou Vista had flooding of at least six feet in their ground levels. While he could see the damage, it took nearly a week to get clearance to return to his home. “My Shop and downstairs storage area was a real mess. The OSB walls I had just put up were warped and growing a funky mold in places, the floor was covered in a slippery black mud, all the doors were swelled shut, and everything that was left downstairs was all jumbled together.”

“One funny thing was that I had left a roll of paper towels on my bench. The roll was still there; dry just like I left it. But the bench it was on had moved from the back of my shop to the front. So I knew the water had “gently” risen up to about six feet and then gently drained back away.”

Kyle had his hands full over the next months stripping his entry foyer and shop back to the studs, dealing with debris clearance, working through the insurance process and getting things back to normal. Since insurance was not going to cover his Jet planer/jointer, he set about restoring that tool by himself.

Initially, he had used a product called CorrosionX, which helped to keep the rust to a minimum.  “All the cast iron was covered in surface rust. It only has one tiny subsurface pit on the out feed table. I completely disassembled the entire thing into its 383 parts – don’t ask me how I know – then I soaked all the parts in Evapo-Rust. I went through 4 gallons of the stuff.  I then replaced the motor, switch, cables, belts, and all the bearings. All in all it cost about $500, but it runs like a champ, has zero snipe, and there’s nothing I don’t know about that machine.”

Kyle bought other tools to replace the ones lost in the flood, and he was also able to  rearrange some storage areas in his old basement to make the shop a little larger. Today, his shop is a comfortable place to get some woodworking done. “The shop now is bigger, brighter and more functional. Except for a finishing room, I have all the space I need or want.”

Knowing that disaster recovery for a workshop – whether from a hurricane, tornado, fire, flood or other hazard – is possible, I wanted to leave the last few paragraphs for Kyle to share the lessons he learned with each of you.

“The biggest and corniest piece of advice is ‘Be Prepared.’ But also know what the worst-case could be and allow for it. That is where my preparations were lacking. Every year at the start of Hurricane Season, I call three local movers and confirm the cost and lead time they need to pack-up and move my heavy machinery to a secure storage facility. I visit a couple of storage facilities and confirm availability, space and costs. And I also check out box truck/trailer rentals in case I have to move everything myself. All of my heavy machinery is on wheels and I have bought a Harbor Freight Shop Crane to assist me in moving things and evacuating.”

“Next, check your insurance policies and know what is covered – and what is not covered -  for all types of disasters. You may be able to buy supplemental insurance to cover claims your current policies do not. In my case, I still can’t get coverage for my downstairs shop. But anything I can get upstairs – small power tools, hand tools, and the like – will be covered. Also document and photograph all your tools and kept that inventory in more than one location. In the cloud via Dropbox or other similar service is highly recommended.”

“Finally, know that if you do lose everything, you can recover and make your new shop better than the one that was lost.”

Remember, the Atlantic Hurricane Season runs from June 1 through November 30. The time to prepare is now.