Quick Poll

Hand tool woodworking can be a real joy. When your tools are sharp.

If not, well, it can be one of the most frustrating experiences you can have in your shop.

A sharp chisel is a thing of beauty
A sharp chisel is a thing of beauty

And, just as in woodworking, there are many ways to get from a dull worthless tool to a sharp performer. My friends at Tormek have helped me out with a sweet T-7, but I have tried lots of different methods over the years. From simple sandpaper stuck to plate glass to more expensive options… I’ve done most of them.

So, this week, it’s your turn.  What is your preferred method of getting your cutting tools into fighting shape?

 

Link of the week

The Workbench Diary

To get to the blog of Joshua Klein, you have to head to Brooklyn.

The Brooklyn Bridge
The Brooklyn Bridge

No, not THAT Brooklyn. More like this one:

Joshua Klein's Maine workshop

There. That’s more like it. Up in the quaint coastal city of Brooklyn, Maine, you will find Joshua Klein and his blog The Workbench Diary. Joshua takes the time to pour the love into antique furniture looking to be restored, and makes replacement pieces for furniture – and new pieces – using  traditional techniques.

Joshua working at his workbench

Besides learning a lot about furniture restoration and building, a visit to his site is just so soothing, and it will do your heart good to watch beautifully hand-crafted furniture built by craftsmen in days of yore get a second chance at life … a better fate than being thrown into a dumpster somewhere.

A very special Modern Woodworkers Association

What makes woodworkers tick?  How did they get into woodworking in the first place?  What are their favorite tools?

At the last Woodworking in America, Dyami Plotke and I took around a voice recorder on the floor of the convention, and we asked some of the biggest names in woodworking these basic questions.  The answers.. well, they were enlightening….

Interviewing Chuck Bender on the floor of the event

Keep in mind that this was recorded on the show floor so the sound is not the greatest at times but the content is well worth listening to.

Interviews include:

  • Andy Brownell
  • Burce Wang
  • Charles Brock
  • Chris Schwarz
  • Glen Huey
  • Greggory Paolini
  • Mark Harell
  • Megan Fitzpatrick
  • Roy Underhill
  • Scott Meek
  • Scott Philips
  • Thomas McDonald

 

 

Band saw basics

The band saw is a very versatile tool. It is also one of the safer power tools in the shop. With the blade cutting in only one direction, there is little chance of a kickback on the saw (unless you are trying to cut something that doesn’t sit firmly against the table.. then you can see some wild action…). And,with my sons both showing some interest in the craft, it was my duty to show him the safe way to work with it.

The wany piece of cherry

I figured the best way for him to learn was to take a piece of scrap for practice. This piece of cherry was mostly sapwood and had some serious wane on it, so I figured it would be a good thing to work with.

As you know, the first and most important safety rule is to wear safety glasses and ear protection. Dom wore my setup, while I put on a backup pair of glasses on. One day, I will need to buy that boy a set up of his own. We also tensioned the blade, plugged in the saw and lowered the blade guard into place to ensure that just the minimal amount of blade would be exposed. This also put the guards closer to the top of the board, giving better control on the cut. I also explained that the Laguna has a very powerful motor, and that all he needed to do was guide the wood while the saw did the work.

Dominic working on the board

Dominic started first by making a crosscut on the board. I explained carefully to him that he should keep good control over the board while keeping his hands away from the blade. It took the young fella a little bit of time to get the hang of things, but soon, he was doing a great job with crosscuts. He soon learned, of course, that no, you can’t get any wider of a cut than the distance from the blade to the saw’s column. That’s just part of the fun of working with a band saw!

Dom making the rip cuts

We also pulled over the rip fence, and Dom was able to get some experience making some rip cuts. I showed him how to get the cut started, how to set the fence and how to push the wood through. I stressed that no – he shouldn’t be reaching anywhere near the blade to finish pushing the wood. Instead, he should rely on a push stick to help guide the pieces through. His first lesson was a success, and I think he likes the saw.

But, what did we do with the scraps? I mean, cherry is a SWEET wood to work with. And, that’s one of its major strengths, especially when it comes to the culinary arts! Dom and I were in charge of making roast lamb for the holiday dinner yesterday, and we had a crazy idea as to how to get some more flavor on the roast.

soaking the wood

We took his perfectly formed strips and the prepared leg of lamb down to my mom’s place, where we soaked the strips in water. This was going to help prevent the kiln dried wood from burning too quickly. Instead, it would smoulder over the hot burner, creating.. yes… smoke!

The grill setup

On the grill, I set the properly seasoned leg of lamb on the side of the grill with the burner off. On top of the grill on the other side with the burner on medium-high, I arranged the soaked cherry strips. I put the probe thermometer into the roast and closed the lid. This turned the grill into a slow-cooking oven/smoker type of affair. After two hours of gentle cooking in the fragrant cherry smoke, the roast came out done to perfection with a beautiful smoke ring from the cherry.

Mmmmm... leg of lamb

Hey, if you have to use up your scraps, there are worse ways to do so!

 

Quick Poll

When I was a little kid, my mom used  to dress me in these clothes called Garnimals. It was a brand of clothing that allowed kids to dress themselves and have some kind of matching look. Basically, if you wore your tiger pants and tiger shirt, the darned stuff would match. It was supposed to be fool proof…

While I can’t find Garanimals clothes for adults to help me dress in the morning, I have noticed that some woodworkers would like to have a Garanimals system for their tools. They tend to want to buy their tools in sets or from the same manufacturer to ensure they look alike. I mean, come on. If you mixed a green Festool track saw with an orange Fein dust collector… ugh…

Milers falls made a distinctive looking set of tools called the Buck Rogers
Milers Falls made a distinctive looking set of tools called the Buck Rogers collection

Or, heavens forbid, you didn’t get your chisels all from the same set from the same manufacturer.  I mean, could you see how the clashing could affect your work?

This week, tell us – do you have to match your tools, or does it even matter to you?


Link of the week

Dan Alleger Woodworking

For those of you who may be wondering where my post was on Wednesday, it didn’t happen.  Instead, I was at the Hilton New Orleans Riverside at the National Hurricane Conference teaching – and learning – about hurricanes. With hurricanes Isaac and Sandy fresh in everyone’s mind, well, it was a great conference where we learned lots.

A beautiful Morris Chair Dan built

No, I didn’t get to do any woodworking, but I did get to see some tremendous, historic woodwork. Since I was in the Big Easy, I decided that perhaps today would be a great time to highlight a New Orleans woodworker. Dan Alleger has been doing woodworking in New Orleans since 1997, and his work is really spot on. Not only is he building new things, he also does restoring – a skill that came in very handy after 2005’s Hurricane Katrina.

Check out his work.  I think you will like woodworking with a N’Awlins feel.

Stuff I’ve Built: The Banquette

So, this is a project that took me a few years to accomplish, but now that it’s done, I have to ask myself why it took so long.

The banquette

Yes, this is the banquette project Rhonda asked me for.  Oh, don’t believe for a moment that this is fine handcrafted woodworking, but as far as a useful cabinetry project that adds to the living area, it’s dyanmite.

As I had mentioned before, the seating area of the piece is basically a large plywood box that’s glued and screwed together.  I was using some nice birch plywood for it because it was smooth and it was also inexpesnive. Using my track saw, I was easily able to break down the sheet with minimal fuss, making smooth cuts right off the saw.

The seats are open

The lid was easy. I knew I wanted the back to be about 16 inches from the front of the seat, so it wouldn’t be too far back from the front. I doubled up the plywood for the seat and cut the back part of the seat free. This was attached to the top of the bench with screws and glue. I crosscut the front section in half, so you wouldn’t have lift one massive top to get into the goodies stored inside.  A pair of loose pin hinges holds each section in place. The loose pin makes it easy to remove the bench lid if I have to do work on it…

Since I wasn’t going to put a handle on the lid, I took the time to rout a cove on the front lip of the lid, allowing room for fingers to get a purchase to open.

The finger pull

The backrest is made from five fins of plywood cut witha  5 degree slope from the seat to the top. They formed a frame for the back of the seat, allowing a comfortable angle for seating.  Those fins were notched, glued and nailed to some scrap plywood strips to hold them steady and provide a place for me to screw the piece to the wall. I skinned the front with a sheet of 3/4″ plywood and capped the whole thing with a piece of 1 x 10 pine.

As far as a finish – I started with a coat of shellac based primer. Yes, I treated it exactly like the base of the Rude and Crude method I use.. .shellac, followed by a thorough sanding with 320 grit paper. The surface was like glass…  Perfect for two coats of a latex enamel paint.

Now, we need to repaint the wall (it was due) and clean up our laminate floor. Rhonda said she would also take care of getting a cushion for the seat, making it a little more comfortable for those sitting there.

Now, to fill it with all the stuff we have to store!

 

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