Tom’s Workbench

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Archive for the ‘Experiences’ Category

A National Treasure: Cape May, New Jersey

Wednesday, August 4th, 2010

When you think about the Jersey Shore, you might think of boardwalks, sand and sun.  Or that crazy TV show with the obnoxious, ill-behaved teens. But, at the southern tip of the of the Garden State, there is a treasure to behold.

Cape May is one of the oldest seashore resorts in the country. One of the best known features of the town is the unique Victorian architecture. When it comes to Victorian, if it’s worth doing, it’s worth OVERdoing…

Here’s just a quick sampling of the many ornate buildings you can find on a quick walk through the shady tree-lined streets.

Some of these buildings are bed and breakfast inns, so if you were looking for a place to get away for a while and admire some of the fanciest woodworking available, Cape May might be a good place to visit.

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A National Treasure: The U.S.S. Constitution

Monday, August 2nd, 2010

At dock in the Charlestown Navy Yard in Cambridge, Massachusetts is the oldest commissioned warship in the US Navy, and one of the few remaining wooden warships in the world.  Laid down in 1794, this ship was part of an order of six frigates authorized by President George Washington. She took to the seas in 1798 and fought brilliantly in operations during the War of 1812 and along the Barbary Coast.

Today, she rests at anchor in Boston Harbor where visitors can come aboard to see her in all of her majesty.

This is a view of the stern as you prepare to board. The ornate woodwork on the exterior of the ship captures your attention. The windowed areas along the back are the location of the captain’s cabin.

This is one of the cannon positions on the upper deck.  Unlike the guns below, which were designed for range, these upper guns are known as carronades and were designed to fire much larger shells a shorter distance to smash opposing ships hulls.

This is the ship’s wheel, but it didn’t start as the ship’s wheel.  The Constitution originally had a single wheel to steer her over the high seas. During the war of 1812, the ship battled the HMS Java.  A shot from the Java splintered Constitution’s wheel, but the Constitution gave better than she got, leaving the Java as a total loss.  Before sinking the Java, the crew of the Constitution retrieved Java’s wheel and installed it on Constitution.  That’s where it is today.

This is the ship’s capstan.  It was used by sailors to gain mechanical advantage over the massive lines used to rig the sails.  The bronze cap helps to protect the wood.

A view up the ship’s bowsprit.  Imagine shimmying up that…

When the Constitution needs some serious work, she comes to the dry dock.  This huge facility allows yard workers to bring her in, close the gate, drain the water and have the ship’s keel settle on the blocks.  Once there, workers can gain access to the hull for repairs and maintenance.

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Order in the Case!

Wednesday, July 28th, 2010

So far in my life, I have had the opportunity to actually go to court twice.  The first was for an accident I had gotten into when I was just a wee lad at 16 years old. The second time was when I got pulled over about ten years ago in Tampa for speeding.

In both cases I learned a few important lessons.  First, when you have a court date, it’s vital that you show up – on time – for the hearing. Other folks who didn’t discovered quickly that the judge didn’t take kindly to tardiness.

It’s also critical to know that when the judge is talking, you are supposed to sit quietly and pay attention.  Back during the case when I was just a novice driver, the lady across the aisle trying to convince the judge that I was reckless liked to make snide comments under her breath concerning her opinion of the judge’s abilities – while he was speaking.

That, my friends, is a big time no-no.

Basically, the judge is charged with keeping order in the court.  Things have to go a certain way if a case is to be heard properly and be able to hold up in a court of appeals should someone choose to go that route.

When it comes to woodworking, keeping order in your project process is critical if you want to keep yourself out of trouble during the building process.

Case in point, your honor…

On this project with my friend Paul, this case is the most complicated one in the build.  All of the others so far have just been boxes.  Sides, top, bottom and back.  But, this case is where his CPU will live.  And where he wants to hide his wireless router, networking hubs, power strip, a boatload of cords and other computing essentials.

Sure, we could have built this case as two separate cases, but that would have involved more material, more assemblies and more coordination when joining the separate cabinets together on site.

So, we went with a single cabinet.  Me, I was rarin’ to go. Cut ‘em down, mill  the joinery and slap ‘em together.  No fuss, no muss.

Fortunately, Paul is a little more level-headed than I. He kept bringing up some very important points that I was missing.  For instance, a number of holes needed to be drilled to allow wires to go from one cabinet to the next. If I tried to feed my drill which, with a hole saw attached, comes out to 14″ long from drill bit tip to butt end, into a 12″ wide cavity, how did I plan on making the hole?

Similar questions were brought up over and over again – just for this one case.  When should I insert the divider which broke the piece into two distinct cavities?  When should I drill the shelf pin holes for a shelf in the equipment side? When and where should I drill a slot to accept a grille that would allow air between the two sides?  Should I notch out an area of the top to receive a vent before or after assembly?

All great questions, and all required a moment of quiet reflection and a bit of mental gymnastics. It got to where Paul and I were talking through each step of production and assembly of the case in order to make things work properly. If I put this piece in now and then drill those holes…

Ultimately, taking the time to mentally walk through the steps of the project helped out tremendously. Before long, we were able to get the assembly together with all of the holes in the right place and pieces where they had to be.

Later, we’ll just need to face frame the piece out and we”ll be good to go.

Of course, the finished product will be the final verdict in judging how well we did.

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The Wooden inspiration

Wednesday, June 9th, 2010

Unless you are a big sports fan, you may have missed the passing this past weekend of John Wooden.  Who was he?

Only the most revered basketball mind to ever play or coach the game. He was inducted into the basketball hall of fame once as a player and once as a coach.  Known as the Wizard of Westwood, he coached the UCLA Bruins Men’s Basketball team to 10 national championships. He went 88 consecutive games without a loss, and had four perfect 30 – 0 seasons.

But, to say that John Wooden was an outstanding basketball coach would only be scratching the surface.

No one gets to Coach Wooden’s level of success without learning – and teaching – many valuable lessons.  He didn’t just ‘luck’ into a good program and enjoy the benefits.  His work ethic, determination and wisdom led to his success.

Those lessons translate very well off the hardwood.  Wooden was a much sought-after speaker for universities, corporations and many other groups.

And, I believe that what he had to teach works well for woodworkers.

How many times do we go to our shops looking to build the ‘perfect’ project.  One with absolutely no flaws, no mistakes, a perfect grain match and perfect finish. Or, maybe you are looking to build a commissioned project that will improve your bottom line and allow you to buy more tools.

In other words, you want to be a ‘success’ at woodworking.  But, what the heck is success?  How will you know it when you see it?

According to Wooden, success is the peace of mind which is a direct result of self-satisfaction knowing you made the effort to become the best of which you are possible.  In other words, success is not measured in perfect projects, smiling recipients or the sale of a project.  It’s in knowing you have done the best you are capable of.

Click on this image to see a larger version

So, how do you get there?  To climb to this zen-like state, Wooden set out a pyramid of success with each block building on the last ones.  Sure, it may look like some BS graphic created by an MBA student looking to get an A in a class, but one thing Coach Wooden did was live this, leading to the success his teams enjoyed.

At the top of the pyramid is competitive greatness – the ability to perform at your best when your best is required.  But, how do you get there?  You need to have poise (the ability to not be shaken when things go against you) and confidence (You have to believe in your abilities).  The only way to get poise and confidence is to condition yourself (get your mind right to achieve the task), develop your skills and enjoy team spirit.

Yeah, team spirit.  An ability to learn from others and share your expertise freely. The ability to work with your family to ensure everyone stays happy so there’s less friction when it comes to working in the shop.  The pyramid goes on from there…

Since I saw Coach Wooden’s pyramid of success, I have printed it out and placed it in my shop.  It’s a subtle reminder to me that I have come far with woodworking, but I still have much to learn and do to truly achieve success.

Thanks, Coach, for what you have done for sport and for life. I’ll keep putting 100% effort into improving myself, just as you taught others.

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A project post-mortem

Monday, June 7th, 2010

Sweet redemption.

How many times has it happened to you?  You are cutting a part for a project and something goes wrong.  Maybe you get a little splintering on one edge.  Instead of a crisp edge, you round it over.  There. No need to throw it away.

How about that board you cut too short?  Easy.  Just cut another piece and start over.  Issue resolved.

Maybe something else goes wrong… well, that’s just a design feature.

In fact, in many cases, anything that does go wrong can be gracefully recovered from with minimal fuss. The projects look great, and no one is the wiser.

But, there are projects that could be declared dead on arrival after a big boneheaded move.  Unfortunately, I had one of those last week. Remember that beautiful box I had milled the parts for weeks ago and had glued up on my triumphant return to the shop?  Yeah, the one with sapele sides and the sweet elm burl veneer lid? I had that sucker looking good, and I had even gotten to where I had routed dovetail slots on the corners to take some beautiful maple splines.  It was on its way to being a sweet little piece.

Well, I made a big time mistake.  The veneered panel was wider than the grooves I had milled for it. So, I had to rabbet the panel about 1/8″ in order to make it fit. Now, when I designed the box, my plan was to put the rabbet face up, shortening the distance between the top of the lid panel and the top edge of the box.  Of course, I glued it rabbet down.

Part of the construction process is to build the box and later cut the top off to make a lid.  I carefully marked where the bottom of the groove was located and was sure that I cleared the bottom of the groove in order to carefully free the lid.

Of course, you can see how with the new internal measurements this wasn’t going to work.  Please, feel free to laugh.

Yeah, that’s pretty ugly.  My first thought was to see how this could be saved.  How could I possibly fix this mess and make things better?  My wife had a few suggestions, including routing out the inside of the lid and gluing in a mirror or making it a picture frame.  Interesting, but something I would be thinking about whenever it was opened.

No, friends, this one looks pretty doggone dead.  A fatal flaw in my execution.  I can just say that I am fortunate that there was only a small amount of material involved.  It doesn’t happen frequently – even in my shop.  But, when it happens, it happens in a bad way.

Oh, well, at least I still have all ten fingers.

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I’m jonesing…

Wednesday, May 26th, 2010

It’s been a long few weeks…

This week, I’m at the Governor’s Hurricane Conference in Fort Lauderdale, working the media room at this big hurricane season kick-off event.

Last weekend, I was getting my stitches out only to head outside to do all of the yard work I missed while getting them in the first place.

And, that’s just what I did the weekend before…

Basically, what I am getting at is that I miss my shop.

Seriously.

I know, May is always a crazy month in my line of work.  Hurricane season begins on June 1, so we’re busy getting the word out about disaster preparedness.  We also had a number of changes in forecasting that have come from the National Hurricane Center that will need to communicate to our residents.

The hurricane speaking circuit is as busy as ever.

Oh, and everyone’s asking about that little oil slick building in the Gulf of Mexico and how it will affect the upcoming season.

Basically, what that means is I am forgetting what my shop looks like.

When last I saw it, I was in the middle of building a pair of small boxes for two nephews who graduate the first week of June. I meant to have them done… yes, I did.  That’s why I left myself PLENTY of time to finish the job.  I remember veneering a panel with some sweet looking elm burl and cutting the sides out of some sapele… I have have even cut the sides to size.  Honestly.

This is driving me nuts.  Some nights, I wake up in a cold sweat wondering if my tools will still be there, and how rusty they will be when I do.

I’ll wonder if I will be able to remember what measurements I was working off.  Since these boxes were plans I was making up on the fly, I’m not sure I will be able to pick up where I was.

There is one cure for this affliction of mine…

I just need time in the shop!

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That’s groovy…

Monday, March 29th, 2010

This past weekend, I took a new step forward in my hobbies.

What was it?  A new set of chisels?  A new table saw?  Instruction on a new technique?

Nah, but it is wood related.

I picked up a bass guitar.

Now, why would I take good money and spend it on something not woodworking related?  Call it a dream.  Call it a lark. Call it a mid-life crisis.  Whatever…

Let me tell you right now that I have never picked up an instrument before in my life.  Never.  Nada.  I dabbled with the thought of playing the trumpet back in grade school as part of the band, but never went for it.

I figured the bass over the guitar for a few reasons.  First, there are fewer strings.  That’s gotta be a good thing. The bass is considered a more ‘laid back’ instrument. I hear there are fewer bassists than guitarists, so if I ever want to play in a band, I might be a hotter commodity.  And, after hearing the digitally-remastered Beatles albums released last year, the bass grooves laid down by Paul McCartney really got me jamming.

So, this past Friday night, I got the money, I got the nerve and I took my youngest son with me to pick this up – a Fender Affinity Series Squier Precision bass. The body is made out of some kind of wood painted a deep, metallic red with a white plastic pick guard. The neck is made out of some light wood with a darker wood fret board and a strip of darker wood down the back of the neck. This provides a guide for my thumb to rest on while I play the notes.

The whole thing came as a kit.  Guitar, amplifier, tuner, cables.. the works. I unpacked the stuff from the box, assembled it per the instructions and proceeded to make nothing but noise.

Yes, that’s what most people who pick up any instrument do the first time they touch it.  After an hour or so, my wife told me to kill the amp and give it a rest. Man, that was rough.  I put the bass down in disgust.  I was NEVER going to learn how to do this.

That’s when it hit me. Eleven years ago, I didn’t know the first thing about woodworking.  Nada. Zip. Zilch. People told me I was nuts.  Too expensive.  I would never learn how to do it.  I would save time, money and frustration by just buying the furniture and calling it quits.

I’m so glad I didn’t.  Today, I can do it.  Practice, determination and time in the shop have made me a least a little more comfortable when it comes to woodworking.  That’s what I want to do with the bass… get better.

Now, for all you folks gathering at my garage door looking for the big woodworking tool sell-off or donation, you are outta luck.  I’m not planning on giving up my woodworking.  However, on those late nights when it’s just too hot to work in the shop, I’ll be putting some time in on the bass.

At least until my wife tells me to turn the volume down on the amp.

P.S. – Anyone know a good technique for learning the bass?  :-)

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