Getting a round tuit

So, this was supposed to be the summer of coffee tables. True, it’s technically still summer, but the kids are getting ready to go back to school next week, and Rhonda is going back to work today to get her classroom in order for the big back-to-school push.

I started off so promising with the Cotterman, but the front table has languished, what with the trip to the west coast, straightening out my reference material … the works. But, I’m finally getting a round tuit.

A round tuit

No, not one of those, but they are clever. Instead, I am starting to build the front coffee table. It’s not as if Rhonda has been subtly hinting that perhaps time had come for me to actually build the table. In fact, she had our sons, nieces, nephews, friends, kids of friends – gosh, just about everyone – use her Spirograph kit to decorate the existing table in our living room.

Spirograph table

OK. I get the message. Time to move. First, I had to unpack the care package that came from my friends at Bell Forest Products. I wonder what could be in there?

Rough walnut

Hmm, some quick work with a razor knife, and my jaw just about fell to the floor. Inside the package was some of the most gorgeous, clear walnut I had ever seen. And, believe me, it was more than enough for what I wanted to build.

Hand planes

My milling plan for this lumber was pretty simple. First, I took the time to get the boards to sit flat on the workbench using some hand planes. Again, with the right appliances on my bench, some sharp irons and a whole lot of elbow grease, I was able to get this stack of lumber into condition to run through the thickness planer.

Top boards

Once through, and after straight line ripping the boards using a Bora clamp, the table top started to come into shape. Nice tight joints. Now, I have to sketch out the size of the circle I need to cut so I don’t waste too much lumber, cut the pieces to rough size and glue them up. But, this was a good stopping point for now. After all, I don’t want to get this done too fast!

The weekly plan

Fine Woodworking’s Desktop Organizer

Whatever happened to the paperless offices we were promised about 20 years ago? It seems as if there is more paper than ever in our home office areas. Bills. Insurance paperwork. Homework to sign off on.

FWW Organizer

How do you beat the paper clutter? This free plan from Fine Woodworking may be just the solution. With pockets for several different categories of paperwork and a drawer to hide stamps or pens, this organizer would be home on a desk, hallway table or just about anywhere.

Commence the purge

OK, so that weasel ratted me out last week for not having a clean reference area. Fine. You want to play the game that way, I’ll play along. So, this week when i got home from work, I decided it was going to be time to clear out some items which had been accumulating in my reference storage area for a few years to see if I couldn’t neaten a few things up.

It was not going to be easy. I mean, I had books and magazines going back to the late 1990s on these shelves, and in those cabinet there, and near the nightstand… well, you get the idea. It was going to be cruel, but I knew it was going to be for the best. After all, without a way to catalog these items, how was I ever going to find anything that I needed?

Purge mode

So, I went into full purge mode. My rules were simple:

  • Reference books, I kept
  • Magazine special editions with design or shop ideas in them, I kept
  • Plans I was given or bought, I kept
  • Magazines I had actually built projects out of, I kept
  • Photos of old projects, I kept

I was stunned by how many things I had gotten and forgotten about years ago. I mean, there were plans for projects I see every single day around my house, and plans for projects I no longer have. My son’s rocking horse. The half-round table at our entry. My youngest son’s bookshelf. The Halloween coffin we put out for the holiday.

Plans

I tucked those carefully into a holder and kept them for the day I may want to build them again. I also spirited away a few other choice magazines with plans for projects that caught my attention. You never know…

The rest? Well, the rest of the material went into three piles:

  • Magazines and books I didn’t need anymore went in piles to the library
  • Crap I accumulated over the years that had no value, I put into a recycle pile and
  • Winning lottery tickets, I cashed.

There were not a lot of items in the last pile, but the kids spent most of yesterday trucking scores of magazines off to the library for others to learn the craft. I feel good that’s where they went.

Clean shelf

Now look at that shelf. It’s easy to find the things I need, and it gives me some room to put a few more quality reference books. I’m liking the new space,

What's in here

Now with that done, I can turn my full attention to what lies within these boxes from Bell Forest Products. And, is it ever beautiful… But, that’s another post for another day.

I’m a Chair Surgeon

I loved – and still do love – the original Star Trek series. It was so forward thinking in its scope. I mean, it had Earthlings exploring deep into space, encountering new civilizations and attempting to make peace with them to bring them into alliance. Trying to avoid war at all costs, but not afraid to kick butt when it was important enough to do it.

Bones McCoy

Of all the character in the show, DeForest Kelly’s Bones McCoy was one of my favorites. He was grouchy, excitable, moody – but there was no one in Starfleet who was as skilled as he was. He could diagnose and treat just about anything that ailed the crew, and his country doctor mannerisms endeared him to the crew.

I must be getting the same reputation for fixing broken chairs. Back in 2011, I fixed a chair for friends who brought an antique model back from Sweden. Now, this year, I got a call from a couple of friends that Rhonda and I know very well. It seems they had a similar issue at their house where someone had broken one of their dining room chairs. Ooops. Could I fix it?

Oooh, not good

Damnit, Jim, I’m a woodworker, not a furniture repairman. But, knowing that our friends really needed the chair fixed, I agreed.

Wow, was it busted. The chair was held together with hanger bolts through the front legs and some wooden corner brackets screwed into place. What had happened was that someone had bounced onto the chair and snapped the corner brace, which loosened the entire assembly. OK, I had to think how I was going to do this.

Broken brace

The rails of the chair were held in place – well, there was no joint holding them in place. They simply butted to the leg, with this corner brace system. This was a blessing in disguise, because I knew I could help rebuild the joint using some other system. After scratching my head for a while, i thought that dowels would be the best option. So, the first thing was to take the piece apart.

The assemblies disassembled

With them all apart, I broke out my Joint Genie doweling jig and set it up to cut a series of holes in the rails and the legs. The jig gave me good alignment and made drilling matching holes easy.

Doweling jig

With the holes bored in the rails and the matching holes in the legs, I filled the holes with dowel pins, but no glue. I figured that the chair may one day need to be broken apart again for repair, so using the dowels for alignment and joint reinforcement would make sense.

Spiky with dowels

With the dowels in place, I clamped everything together and mounted the corner braces back in place. They had enough material left over to lock into the grooves on the rails, and I screwed them back into place and bolted everything together tightly.

Bolted together

Once I had that taken care of, I then reattached the seat to the frame with four long screws, and voila, the chair was ready for a test.

The chair on its feet

It’s actually a very comfortable chair, and it looks like it’s ready for many long years of service at the dining room table.

I'm not a bricklayer...

In the immortal words of Bones McCoy, I’m beginning to think I can cure a rainy day…

The Weekly Plan

Shanty 2 Chic’s DIY Modular Outdoor Seating

When it comes to outdoor seating, there are two schools of thought. Those who believe that the furniture should be set up for dining, and those who lean toward establishing a seating area like an outdoor living room.

http://www.shanty-2-chic.com/2014/10/diy-modular-outdoor-seating.html

If you fall into that second group, here’s an interesting idea from Shanty 2 Chic – modular furniture which can be set up into many different seating arrangements based on your preference and available space.

As for your wood choices – the frame can be made out of regular pressure treated lumber and the slats can be any weather-resistant wood. Cypress, cedar, teak, white oak, pallet wood. Top it with a few comfortable cushions, prop your feet up and enjoy some outdoor time!

Weasel away the ideas

Good morning. It’s a pleasure to make your acquaintance. My name is Gino D. Weasel, and I am one of the regular shop weasels who loves to keep Tom and Iggy on their toes.

Gino D. Weasel at your service

You have no doubt read of my exploits, and you know that my brethren and sisteren (?) enjoy nothing more than to hide tools. (Well, we also enjoy vanilla ice cream and Barry Manilow songs, but that’s another post for another day. After all, we can’t smile without him…) Since Iggy has cleaned up Tom’s shop, I need fresh territory to plunder from, and believe me, I found just the place.

The bookshelf

Just look at this mess. Tom has been subscribing to woodworking magazines and buying woodworking books since many years before I was just a wee pup. They are a great resource, full of plans, techniques, tool reviews and woodworking wit and wisdom. But, man, he has absolutely no idea what’s buried in here.

Hidey Hole

Not only is the bookshelf packed, there is a SECOND hidey hole off to the side of his TV where he stashes even MORE woodworking goodies. Articles he printed from – get this – America Online when that was a big deal. I hear stories about it…

You've Got Mail!

The funniest part is that I know both Tom and Iggy frequently refer back to this library of goodies. Now, wouldn’t it be funny if I had my way with the items in here and made a few of the more frequently referenced materials just – I dunno – vanish?  Oh, that would be worth tons of laughs for me!

Take this one for a drag

So, here’s the deal, Tom and Iggy. You guys need to go through your reference materials and get them cleaned up, or they will continue to disappear just when you need them most. In fact, I’ll start with this book from this other Goombah woodworker. No one will miss this one!

Might I suggest, perhaps, that you be a little altruistic and consider donating some of these moldy oldies to the local library, or find a shop class that could use a little reference material for the students? Not a terrible idea if I say so myself.

Of course it’s a good idea. I’m a weasel, and that’s my job!

(A special thanks to Steven Iovino for his hard work on this post.)

Do I have to do it all?

Hey, everyone. Iggy here, and I just have to tell you how fed up I am with the Tailless Wonder these days. First, it’s champagne and caviar in the desert southwest, now, he can’t focus on what he needs to do in the shop. I mean, come on, you are reading young adult fiction?  Seriously, I think those old Dick and Jane books might be a bit above his reading comprehension.

Come on, Tom...

And, now, look at how he left the shop. Sure, he had a few successes, but I mean, come on. This place is a stye. Couldn’t you at least have picked up some of the crap you left out here? Everything is all in disarray, and not even I, the Trained Shop Monkey, should be expected to work in conditions like these.

What a mess.

So, today, I had to go out there and clean the place up. Seriously. Tools had to go away. I had to vacuum up mounds of sawdust. I had to clean off the tops of his tools to ensure that he’s not getting any rust on them during this Florida deluge.

This is bad

And, rings on your workbench? I mean, what the heck? So, since he’s not going to take the time to get everything into ship shape, I had to step up and make this happen. Swinging by my tail, I managed to get all of the stuff out there sorted into piles, the tools put away, the finish scraped off the top of the workbench and even give the place a thorough vacuuming. Presto, changeo, look at what I was able to do with just about half an hour’s worth of work…

See what you can do when you put your mind to it?

Now that’s done, I have to get ready for a few projects. I have to fix a chair a friend brought over to the shop that just needs a little bit of TLC before it gets put back into circulation, and the round coffee table is coming up fast.

Ahhhhh

For now, however, I sent Tom out to do a little extra cleaning while I sip a cold drink and read one of these books. You know, they aren’t as trashy as you would think they are at first glance…

part of the Wood Talk Online community