Things I’m thankful for…

Working hard in the shop* That I started woodworking ten years ago and discovered how much I really enjoy it.

* For the room in my house where I can set up a dedicated shop.

* A loving and very understanding wife who lets me spend hours in the shop on a sunny Saturday.

* Two healthy and curious boys who love to come into the shop and ask, “How can I help you, Daddy?”

* The loggers who do the tough job of cutting down trees to bring to market.

* The sawyers who skillfully cut the boards that we work with.

* The hardwood sellers who go out of their way to make sure I find the right wood for my upcoming project.

* My local library and the dedicated librarians who will scour the entire state of Florida’s library holdings to find some obscure woodworking book that’s been out of print for about a dozen years.

* The Internet with its scads of information just a mouse click away.

* Woodworkers such as John Lucas, Marc Spagnuolo, Doug Stowe and Tom Hintz who take the time to push valuable woodworking reviews and tutorials out to the masses from their websites – for free!

* Woodworking forums where I can post a heap of stupid questions, and the woodworkers from around the world who patiently answer each of them.

* Innovative companies – many of which are simple mom-and-pop organizations working out of their basements or garages – that find simple, elegant answers to vexing problems.

* Established companies such as Lee Valley, Rockler and Eagle America who value customer service above all and work hard to make sure I am a happy customer.

* eBay where I can find old woodworking tools that have been languishing in some barn in upstate New York for a century so I can get them sharpened and put back to good use.

* The folks at Google who developed Sketchup and still offer it for free.

* The woodworkers from around the world who have graciously agreed to be interviewed by me for the Woodworking Spotlights.

* Each of you for stopping by and reading my blog.

For those who will be celebrating Thanksgiving tomorrow, have a very happy holiday with your family and friends.  For those around the world who will wake up and go about your business just like any other day, I will raise my glass of wine and toast each of you.

Tools I Use – My measuring and marking tools

You can’t expect to do good work at woodworking if you can’t measure accurately.  Whether it’s getting an exact 45 degrees on a miter, cutting a mortise to an exact dimension or marking an 8:1 dovetail.

To help me achieve accuracy in my shop, I turn to a pretty decent selection of tools I have amassed over the past few years.

Measuring Tools

Let’s go from the back row, left to right –

A Veritas saddle square and saddle miter square.  These were some awesome scores from the folks at Lee Valley (Remember, the holidays are coming up…).  They make it easy to transfer measurements from one face of a board to another.  I find myself using these babies on almost every project.

My combination square.  Not the top of the line model – I picked this up at Woodcraft for about $35 on sale.  I’ve tested it several times and found it to be accurate.  A great tool to set blade and bit heights, mark out sections to be cut…  It’s a multi-use tool.

An electronic t-bevel gauge.  I have a regular t-bevel, but it can’t actually tell me what the angle is.  This one comes with a digital readout and makes transferring and bisecting angles a breeze.

Down a row, you see my Veritas setup blocks. I use these to set up most of my machines.  There’s nothing more sensitive than touch, and I can tell when I lay a 1/4″ bar next to a router bit, I can get it exactly to 1/4″.  I love these things!

My decimal fraction calipers.  Sure, I could get an electronic setup that goes from fractions to metric to decimal inches, but this one – so far – has answered the call.  Your work becomes a whole lot easier when you can get this kind of precision.  For instance, you can use the ‘inside’ measurement prongs to measure a mortise, then the ‘oustide’ jaws to measure the tenon… slick!

A new set of Groz dividers.  Just got this after trying to use some plastic dividers I culled from my kids’ school supply kits.  WOW, what a difference.  Great for scribing things to walls and measuring circles.

A Veritas wheel marking gauge.  I have used a wooden gauge with a pin, but this one is killer!  The wheel is easy to sharpen and gives very clean marks on the wood both with and across the grain. I have the model with the marked post, so don’t have to measure to know I’m at a particular measurement.

A good old tape measure.  Great for marking out long measurements, checking assemblies for square… I’m sure everyone has at least one.  I use a 16′ model and limit myself to just using that one for projects.  This way, I don’t run into problems if two tapes don’t quite measure up…

A tiny Groz engineer’s square. The small size makes it easy to sneak up to a table saw or band saw blade to ensure things are square.  Very handy..

Finally, a Veritas marking knife. This one is awesome, because you can use it either left or right handed.  The back side of the knife is dead flat, so you can run it along a straight edge to get a crisp mark.  And, nothing beats the accuracy of a clean slice when you absolutely, positively have to make the cut the right size.

Some things that didn’t make the photo include a carpenter’s square, some speed squares, and two steel rules… one a center finding model.

By using these tools and taking my time, I can get pretty decent results in my woodworking.

Quick Poll

Stressed to impress!Let’s face it, getting out into the shop is fun.  As woodworkers, we take the money other folks would spend on golf clubs, fishing tackle or bowling balls and blow it on miter saws, hand planes and cabinet scrapers.  We could spend hours standing in the same place in our shop using a belt sander to flatten a poorly glued end-grain cutting board (don’t ask, that’s what I was doing all day yesterday) and actually enjoy it.

But, as is often the case, we never get all the time we want doing what we love.  All of those little obligations that we agreed to – or were agreed to tackle by others – tend to soak up the time we would otherwise spend creating masterpieces in the shop.

So, this week, I’m trying to see what the greatest obstacle is to you getting more shop time.  Is it family?  Work?  Something else….

[poll id=”49″]

Link of the Week

See the Saw Stop in action

The Saw Stop – an interesting new advance in safety technology – is a very impressive thing to see.  Basically, the saw can sense the difference in electrical conductivity of the materials it is cutting.  If the blade is only cutting wood, the saw just hums away.  But, if the blade contacts your finger, it triggers a safety mechanism that stops the blade almost immediately and drops it below the table top. Instead of an amputation, you’ll only have a small scrape where the saw’s teeth touched your skin.

Regardless of how you feel about the saw or safety equipment on your machinery, seeing this in action on high-speed film is very impressive.  The Discovery Channel show Time Warp trained its high-speed cameras on the saw and triggered the guard.  The video shows the dramatic results of what forces are involved in stopping a common 10″ diameter table saw blade.

Of course, you must remember to never, never, NEVER try this at home! Saw Stop is – and should always be considered – a last line of defense against injury. There is no substitute for following sound safety practices when using a table saw.

A Reader’s Project: Church Library

“Wow, wow and wow,” is all I had to say after I saw this job from Donnie Cherry, member Woodchuck21 at the Woodworker’s Website Association.  I’ll let Donnie describe how he made this gorgeous set of built-ins

Library built in, pic 1

The wood is poplar and a chestnut stain by Sherwin Williams called Sherwood.  I finished the pieces with a waterborne lacquer finish. I was a little skeptical of staining it at first, but I have to say that the poplar stained very well.  The stain evened out all of the different colors in the wood very nicely.

I used 1/4″ poplar plywood for all the backs, and all doors and drawers have finger pulls. The corner cabinets have shelves in them too, but, I forgot to load them on the trailer that day…

Library built in, pic 2

From Sketchup to the finish room, it took about 5 weeks of shop time. Installation took about 10 hours with two helpers and myself.

Donnie, my hat’s off to you. The work is tight and the stain really turned that inexpensive poplar into very rich looking wood. I especially like how you worked the library cabinets around the stained glass window.  Masterful!

Library built in, pic 3

If you have a project that you’d like to see featured on my blog, send me an e-mail at tom@tomsworkbench.com, and I’ll be sure to list it!

Woodworking Spotlight – Amy Devers

Amy DeversSometimes, a breath of fresh air is needed to keep everyone on their toes.

The American Basketball Association brought the slam dunk and colorful characters to the old guard of the National Basketball Association back in the 1970s.  The Kennedy Administration brought a new youthful exuberance to the formerly stodgy office.

And, new groundbreaking woodworkers continue to keep the craft vibrant and inspirational.  That’s one area in which woodworker Amy Devers shines.  You may know her from her home improvement shows on the DIY Network and The Learning Channel, but she’s far more than someone who can teach you how to spackle a hole in your wall.

Amy comes to woodworking through academics. While taking classes at a junior college and sharing a crowded apartment with four other tenants Amy was visualizing multi-function pieces of furniture that would allow some privacy in the cramped quarters.  “At the time, I had no idea that furniture design was even a field of study, but then I found out that San Diego State University had one of the best furniture design programs in the country. As soon as I heard the words ‘furniture design,’ a switch flipped in my brain, and I knew that’s what I had to do.”

A tribute to Amy's mom in her cat eye glassesWith her degree from San Diego State  – along with an Associates of Applied Science degree from the Fashion Institute of Technology and a Masters of Fine Arts from the Rhode Island School of Technology – Amy unleashed her creativity.  With her strong background in fine woodworking, joinery, metal work and upholstery, she has created some very interesting pieces developed from a combination of materials.  “Wood on its own is challenging, as you know. But any time you add new and different materials to the mix the technical and aesthetic challenges are much greater. Marrying diverse materials requires a greater deal of sensitivity to transitions, textures, and balance. Of course there’s an additional learning curve to working with the new material, plus there are the physical aspects of the different materials to consider.”

After working her way into TV on several home improvement shows, the DIY Network offered her the opportunity to work on her own woodworking show called Freeform Furniture.  As with any endeavor, a TV show can come with its own set of challenges. “What I love about TV, besides meeting great people and the kick-in-the-pants fun, is the ability to teach and share my passion with a much larger audience. Least favorite aspect? It’s like doing what you love but with a gun to your head. TV always needs it faster, cheaper, and simpler. Woodworking and TV have very different schedules. It’s a struggle to keep the highest standard of quality under those conditions, but I always do my best. Honestly, if I were just doing this as a hobby I would have the latitude to be much more adventurous in my design. TV just doesn’t have time for too much experimentation, so it’s a good thing woodworking is not only my profession, it’s my hobby!”

Acrylic and Wenge nesting tablesNow a celebrity among woodworking circles, Amy says she hasn’t yet lost the luxury of walking down the street without being mobbed by adoring fans.  Her family has been exceptionally supportive of her work, but her interest in woodworking did catch her family a bit by surprise.  “I’d always been into typically girly stuff – fashion, make-up, boys you know, the usual. I remember one Christmas I totally threw my parents for a loop when a cordless drill was #1 on my wish list, and high-heeled boots, and lipstick were demoted to #2 and #3.”

While the rigors of producing a TV show do take their toll, woodworking still holds its charm.  “I love the sound of a happy machine. I love sharp blades and chisels. I love the smell and feel of wood in it various stages of being manipulated. I love a nice tight fit. I love the moment of assembly, you know, when you can finally put all of those parts you’ve been working on for so long together and they become a piece. I love complicated jigs. I love cranking the music and singing while sanding. I love searching the pages of the McMaster-Carr catalog for that obscure but perfect piece of hardware. I love the a-HA moment when I solve a problem that’s been bugging me. I love blowing off the dust and cracking a cold beer at the end of the day.”

Amy at the miter sawWhat does the future hold for Amy?  Her vision not surprising in the generation that has come of age with instant communication through the Internet is to keep an open dialogue with her viewers.  “I’m interested in how people are incorporating greener practices, and the resulting pros and cons. I’d also love to know what your readers would like to see on TV. Are they satisfied with the old guard of TV woodworkers? Are they interested specific techniques, materials, and styles? Also, I’d love, love, love to hear from people with green, creative methods of re-using or recycling saw dust!”

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Amy can be seen on the DIY Network’s DIY to the Rescue, Freeform Furniture and Blog Cabin. She is also a carpenter on the long-running TLC Network program Trading Spaces.  To e-mail Amy, contact her at mail@amydevers.com.

Quick poll

Christmas.  Hanukkah.  Kwanzaa.

If you haven’t checked your calendar recently, you’ll notice that we are in the middle of November.  These and many other holidays are coming quickly.

And, when those holidays roll around, woodworkers everywhere head to their shops to crank out gifts – both large and small – for friends, relatives and co-workers.  Cutting boards, clocks, small boxes… the number of gifts crafted in shops is pretty staggering.

However, a lot of us like to procrastinate (I was considering giving up procrastination, but I’ll get to it tomorrow) and wait until the last minute.  Remember, it takes time to get materials, cut and craft the pieces, let finish dry – and then many of them need to be shipped!

So, this week’s poll deals with building gifts for the holiday season.  Are you already done with your projects or do you need more time?

Just to provide you a little more motivation, here’s a little countdown clock until Santa pays us a visit…

Christmas Countdowns

[poll id=”48″]

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