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Stuff I’ve Built: The Fujiwhara Chest

  • June, 2008

The Fujiwhara ChestFor those who follow along at the Wood Whisperer Blog, Marc Spagnuolo has featured one of my latest projects as his featured Project of the Week.

This is a Krenov-inspired chest on stand I built mostly out of offcuts I purchased at Weiss Hardwoods in Largo, Florida.  I wanted the base to have a little movement and grace, so I cut the rails and stretchers with a curve in them. Both the front and back curves have identical arcs – as do the two sides.

The chest is made of maple and is dovetailed with my Keller Journeyman jig.  I was able to use variable spacing by following the simple instructions Dave Keller wrote up in the manual.

The top rails of the doors echo the identical arcs in the aprons and rails, and the panels are veneered sapele wood I got from Veneer Supplies dot com.

The write up I put on Marc’s blog goes into great detail about the construction.  But, what I loved most about this project was the number of firsts.  My first veneered project (Loved it).  My first attempt at a Krenov Cabinet.  My first variably spaced dovetails.

The Fujiwhara Chest was recently dropped off at the county’s personnel office – the coordinating office for the annual art show sponsored by the  National Arts Program.  I will find out at a reception late on October 1 how the piece fared.  With any luck, the judges might see some merit in honoring the piece.

Just as an FYI – I have also put the piece up for sale for $1,000.  I’ll be donating a portion of the proceeds to my county’s Christmas Bikes program which allows employees to contribute to purchase bikes for underprivelidged kids.

Sometimes a bench is a bench

I’m sure there are one hundred ways to build a work bench, and all of them are correct if they meet your needs.

…………………….– Danny Proulx, Building Woodshop Workstations

You wanna brew up an instant argument? Find a group of woodworkers and ask them their opinions about brands of pick up trucks.

For the record, I drive a Toyota Corolla. I chose this car because it gets me from point A to point B with a modicum of comfort while using as little gas as possible. It has a reputation for reliability. The fact that it also happens to be able to hold my entire family is a bonus. Other than that, I really couldn’t care what make the car is.

A traditional benchBut, when you drag Ford, Chevy, Dodge, Nissan, Toyota and other manufacturers into the mix, people become defensive about their trucks. Boastful. Arrogant. “My Ford will tow your Chevy to the junk yard when it dies.” “My Dodge is a beast and will out perform both of your toy trucks.” This conversation can drag on for hours while people go back and forth essentially over what is a utility vehicle designed to carry a load of items.

In much the same way, woodworkers have a tendency to look at their workbenches and compare how they stack up to others. Whether a woodworker believes a huge steamed beech bench modeled after some European standard is the only way or a solid door on sawhorses is their preference, a great deal of personality is invested in the decision.

I have been looking at my workbench recently. Sure, Big Ugly still answers the call without a whine or whimper each time I go into the shop. She serves me well. But, I’m thinking it might be time to do some upgrading.  Some extra features.  A little more heft.

Workbench by Chris SchwarzThat’s where I’m getting stuck.

At the recommendation of many woodworkers, I recently picked up Workbenches, the first book written by Popular Woodworking Editor Chris Schwarz. The book has been touted as a seminal work, required reading for woodworkers of all levels of experience.

I’ve got to hand it to him. I think Chris has written a very well researched book on the topic of workbenches. Besides old photos of woodworkers actually using their benches from bygone ages, his book is replete with drawings, block prints and ads from tool and bench manufacturers from years gone by. This really helped me get an idea of just how these specialized shop tools has evolved from the first flat rock to today’s high-tech offerings.

Chris offers outstanding plans with measured drawings and step-by-step instructions in exacting detail. Chapters devoted to stock selection, bench accessories and the best methods to accomplish certain tasks make this book an invaluable reference for any shop. It’s written in a style where – yes – I didn’t want to put it down.

But, I do have a quibble with the author on a few points.

Workbench drawingNo doubt Chris is imminently more qualified than I to write about all things woodworking. He’s worked with the best. He’s held some of the most expensive tools ever manufactured in his own hands. He’s perched in an enviable position from where he can monitor the latest developments in the craft. When he speaks, his voice carries with it a great deal of authority.

For some reason, his book hit me the wrong way. Chris makes excellent points about the shortcomings of many bench designs. He validly points out that many benches today are glorified kitchen counters – with no access to clamp materials from below – or overgrown dining room tables. However, the way he belabors the point seemed to set uneasily with me.

Frank KlauszHe speaks about other designs – some of which he designed for Popular Woodworking – as if they are somehow beneath a serious woodworker. “Build it like that, and you’ll be terribly disappointed,” is a common refrain. Perfectly serviceable benches such as the 24 hour bench and the $175 bench are dismissed as ‘starter’ benches, perfect for customizing as you would an old Volkswagen Beetle.

What iced me from the book was when he pointed out the shortcomings of the benches found in the shops of Tage Frid, James Krenov and Frank Klausz. There is no question that these men have built incredible works of craft – and art – from their modest benches. While maybe not the ‘perfect’ forms, the quality these men have produced speaks volumes for their ability to use these benches effectively.

And, that’s without saying a word about the Japanese masters such as Toshio Odate who create their masterworks without even touching a western-style bench.

Chris at his benchChris describes his first exposure to the French-inspired Roubo workbench as a near religious experience – divine inspiration into the perfect form and function of what a bench could become. In some ways, I wish he would position himself as less of a Zealot when considering bench forms. Unfortunately, there will be many starting woodworkers who will walk away from this book thinking that any workbench – other than those recommended by Chris – would be a waste of time. Indeed, I can see many up-and-coming woodworkers stymied by the impression that they MUST build a Roubo before they dare touch a tool.

Listen; there are dozens – closer to hundreds – of published plans out there to help you build a workbench. From ultra-quick, ultra-cheap weekend benches knocked out a few 2 x 4’s and some plywood all the way to the could-double-as-an-altar-in-some-minor-woodworking-religion uber-benches – there’s something out there for everyone.

Before you go out and build your bench – consider doing what I’m doing. Look at plans. Lots of ’em. Ask yourself some questions. What am I going to use this bench for? What’s my budget? What skill level do I have? How much space is there in my shop?

An old bench with stories to tellSure, you can’t plan for any eventuality. I could hit the lottery next week, quit my day job and woodwork full time. Of course, my kids could need glasses, braces and piano lessons too…

What kind of bench you work on is a personal decision you will have to make. Ask around. Take all of this input with a grain of salt, understanding that everyone will offer his or her opinion based on what works for them.

Then, go boldly, build your bench – and get back to the fun stuff – woodworking!

By the way, here are some resources I’ve already checked out:

Quick Poll

Radial Arm SawsSince its invention by Raymond DeWalt back in 1923, the radial arm saw has had quite an interesting history.  Once held as the ultimate home woodworking machine, the saw could crosscut, rip, dado, cut joints and do other tasks with specialized attachments.

While the saw was enjoying its reputation, questions about its accuracy, space utilization and – most importantly – safety were being raised.

With the invention of the power miter saw in the 1970’s, radial arm saw use declined precipitously. While radial arm saws are still produced today, table saws far outsell these machines.

Where do you stand when it comes to these tools?

[poll id=”40″]

Link of the week

The Reluctant Gourmet:  Wood or Plastic?

Chef cutting on a wooden boardAs woodworkers, when it comes to cutting boards, if it’s not made out of wood, it’s not worth using.

While that’s our first go-to-ground instinct, the recipient may have lots of questions about wood being a safe material for the purpose.   After all, for many years, wood was seen as a material that harbored dangerous microbes and other nasties while plastic was seen as a more sanitary substitute.

This article goes into great detail and links to laboratory analysis about the nature of both materials and shows how wood actually fares very well when compared to its synthetic counterpart.

Armed with this information, you can explain how the block maple end grain wooden cutting board you built for Aunt Sally this holiday season is safe for her use in her kitchen – and back it up with sound reasearch.

Woodworking Spotlight: John Lucas

John Lucas, Hope, Rhode IslandFor centuries, the venerable craft of carpentry and furniture making has been a rather secretive affair.  After all, trade secrets needed to be guarded jealously by master craftsmen and passed down through a long and arduous process to the apprentice and journeymen workers who longed to learn the craft.

In more modern times, you will typically see the lone hobby woodworker toiling away at his or her craft, learning and practicing the skill sets along the way.

But, with the evolution of the Internet, there has been an explosion of sites run by woodworkers who have flung open the virtual doors of their shops to teach others what they know.  One of the first – and most successful – to do this is John Lucas of WoodshopDemos.com.

John’s journey to sharing his woodworking knowledge started as many do – learning from his dad. “I remember at age 10 or so I was very interested in photography and wanted to build a dark room in the basement.  I talked to a builder who was putting houses up in the area into letting me clean his site every night.  The pay wasn’t great, but I did get to keep the two by fours that were under 3 feet.   From there, my father taught me how to do half lap joints. I had the sturdiest dry and wet benches of any darkroom I knew. It was fun and they looked damn good.”

John with the router bitsFrom there, John’s development as a woodworker got a boost from a shop teacher who drilled him relentlessly in cutting joints.

And, yes, John spent a significant part of his honeymoon at Willaimsburg, Virginia watching the cabinetmakers ply their craft.  “I considered it excellent practice.  After all, my wife would pick up a furniture catalog and ask, ‘can you build this?’  For a while, my stock answer was, ‘sure, with the right tools!'”

Before long, John felt confident enough to start building projects which were documented step-by-step and published in Workbench magazine.

Fast forward a ‘few’ years – OK, maybe closer to 40 – and emboldened by his successes, he opened a shop where he was going to start building English Country furniture reproductions.  Things were just starting to get interesting when, while nudging a 4 x 4 post with his foot, he broke it in three places.  “The doctor told me I was on limited duty for the next six weeks. I was very disappointed to hear that.”

Trying the Incra positionerNot one to just sit idly, the accident provided the opportunity for John to review some of the new woodworking websites that were just making their debuts on the fledgling Internet.  “The sites I saw didn’t really have the depth of content I was looking for.  Rather than waiting for someone to come up with the right site, I started WoodshopDemos.com.”

The objectives for the site are quite simple and still reflect back to those  early days. First, John wanted to review new products that can help woodworkers, from newbies to the most experienced.  Second, to show step-by-step pics and captions so that readers can really follow and even print out and use to follow in their shops. Third, John wanted to use the most up-to-date products, jigs and processes to make real things. Finally, he wanted to show some clever tips or methods that may be of interest to all… such as sharpening blades or keeping a planer in tip-top shape.

Today, Wood Shop Demos has some 1,500 pages of step-by-step content.  From the dovetail shootout, which featured a dozen different methods and systems to detailed reviews of modern joinery methods such as BeadLOCK and pocket screws, the site goes into tremendous detail.

“It’s amazing to see, but still, as long as we’ve been around, more than half of my users every month are brand new to the site, coming in through search engines or other links.  It’s pretty incredible when you think about it.”

Beyond just the basic how to, you’ll find John’s blunt, unvarnished opinion about tools and techniques, some clever time saving advice….

Andrea keeps things square in the shopAnd, that he shares his shop with several helpers.  The fact that many of those helpers are attractive young women has not escaped the notice of many of his visitors.  “My flip answer is wouldn’t you rather see them than the old bald guy?”  The tradition of these shop helpers actually has a very innocent – and accidental – beginning.  “Where I first set up shop, I was renting the facility and had several very attractive neighbors. When one of them stopped by to say hello and see what I was making, I suggested that she get into the picture and liven up the site. She did and enjoyed having her pictures on the website.  Later, she went on to become a lawyer in Los Angeles.”  Since then, he has had a dozen assistants, ranging in experience from brand new to exceptionally talented, and John enjoys passing his woodworking knowledge on to these newer woodworkers.

John is the first to admit that he lives a rich and rewarding life, and that he’s getting to follow his passion.  However, time is starting to catch up to this dynamo.  “My wife has to remind me quite occasionally that I am a 71. Readers note that I do quite a bit of the shop work sitting on a stool. That under fortunately will only get worse. But, I plan to get as much woodworking in to my life as I can.”

And, as long as he can get to his shop, he’ll continue breaking with tradition and passing his knowledge on to as many virtual apprentices as possible.

Quick Poll

Table saw bladesLook at any blade maker’s catalog, and you’ll see dozens of blade designs to choose from.  Combination, plywood, crosscut, rip, glue-line rip… the average woodworker could go well into debt buying just one portion of the offerings – and that’s just from one manufacturer!

Since there are dozens of designs, tooth shapes and other features out there, in this week’s poll, we want to know if you are a blade changer, or have you settled on a favorite that never leaves your saw.

Just for the record, don’t count dado blades, molding cutter heads, those new box joint blade setups or any other kind of blade that cuts wider than a regular (1/8″) or a thin kerf. We’re just looking for standard blades.

For the record, here is just a sampling of blade manufacturer’s websites so you can get an idea of what’s out there:

[poll id=”39″]

A master at work…

So, who is Frank Klausz?  Only about one of the most accomplished woodworkers in the world.  Frank has written a number of books and produced videos about how to cut dovetails and do other precision woodworking.

In this video, done by Popular Woodworking’s Glen Huey, see how this Hungarian-born craftsman can cut dovetails in less time than it can take to microwave a frozen dinner…