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A collection connection

Woodworking is an awesome craft, hobby, profession and avocation. You can build family heirlooms, make your living area more functional or create a work of art. It’s something that can make your spirits soar or just provide you an opportunity to unwind after a hard day’s work.

But, it should never be something you get hurt doing.

That’s why a lot of research and development money is spent on safety equipment. Safety glasses, hearing protection, guards and jigs are developed and improved each year. And, they protect the users from risks such as eye or hand injuries.

When it comes to safety, another critical component to consider is dust collection. Keeping the dust out of your lungs and nose can prevent a number of problems such as nasal polyps, sinus infections and cancer.

“Besides the health concerns, there are far more practical things to consider,” said Tim Walter of Eagle America. “If you don’t like sweeping up mountains of sawdust, adequate dust collection is for you!”

Tim explained to me that when it comes to dust collection, defense in depth is a key. “Taking care of dust in your shop starts where it’s created with the big stuff and gets finer and finer.”

Tim pointed out that the big offenders in the shop need to be addressed first. “A bigger dust collector in your shop can pull in dust from your table saw, jointer, planer, band saw and other tools. You can have a portable hose that you move from tool to tool, or, if you have a powerful enough collector, you can set up a fixed dust collector system with piping in place from tool to tool.”

Some tools – such as cabinet table saws – make dust collection an easy proposition. They already have a dust collection port and handling built in to the design. “There are many other tools such as contractor table saws and router tables that are a lot tougher. That’s why we offer products such as the Dust Cutter which make these tools a lot easier to collect dust from.”

While fixed systems are great for stationary shop tools, those hand-held power tools can generate a blizzard of sawdust that needs to be handled as well. “Ever try collecting the dust from a session of routing into MDF? You’ll drive yourself nuts!” To help with these situations, you can rely on light flexible hoses that can plug into your larger system, or get a point of origin collector. “Any shop vacuum can serve well as a dust collector, but there’s definitely a step up with either a Fein or a Festool collector. They both come with a feature that will turn the collector on when the tool is activated. It makes using the collector a lot easier.” Added bonuses include portability, better filtration than your average shop vacuum and a whole lot less noise. Built in mufflers keep both the Fein and Festool at a more comfortable decibel level.

For the finer dust that gets into the air, filtration systems can help keep the airborne particles at bay. “These are not replacements for a dust collection system, but offer another layer of protection for your lungs.” While most tool manufacturers offer expensive systems that can be hung in the shop, Eagle offers the Demo AirNet. “It’s a very cool system that attaches to a normal fan. It will filter debris out down to five microns, making the air a whole lot easier to breathe.”

Finally, when working it a very dusty environment, there’s nothing quite like a personal air mask. “If you are working in dusty environments for a short time or not too frequently, disposable masks make a lot of sense. If you spend more time in the dust or haven’t yet gotten your dust collection system up to snuff, a respirator with replaceable filters is a sound investment in your health.”

While it may not be as glamorous as a new table saw or the latest router bit collection, dust collection is a sound investment in keeping your shop a safer, cleaner and more productive place.

Show me the monkey!

If you’ve been around the twitosphere, you’ll notice that I have had a number of Tom’s Workbench t-shirts made up.

The front features everyone’s favorite mischievous monkey:

And, on the back, I am PROUD to salute The Wood Whisperer and Bell Forest Products, the two sponsors who helped make these shirts a reality. I can’t say enough about the support they showed me, and how both have helped the online woodworking community throughout the years.

These babies are the real deal – 100% cotton Gildan gray shirts with both the front and back logos in black ink.

Now, I have a limited number of medium, large, extra large and just a few XXLs left.  And, if you would like to wear a little bit of Tom’s Workbench history, I think I can be convinced to part with ’em at $12 each. That includes shipping and handling in the U.S.  And if you don’t call the U.S. home, well, we’ll just have to see how much that shipping runs!

Just send me an e-mail at tom@tomsworkbench.com – including your size –  and we’ll go first-come, first served basis. Hold off on payment until I can confirm I have the right size.  Just be sure to list “Yo! Shop Monkey T-Shirts Here!” as your e-mail subject line. That’s so Iggy doesn’t get too confused, alright?

There is only one problem with these shirts…

They don’t come in monkey sizes!

Oh, well, my simian friend will just have to wait until we see a reprint…

UPDATE:  I’m now out of XXL’s… And, for those who asked, the shirts were printed by an online company called Blue Cotton.  They did a very good job for a decent price… in case you want to print your own shirts!

Species spotlight: tulipwood

When it comes to buying wood, it’s important to know what you are asking for… Some of the names of the woods out there are very similar.

For instance, everyone knows what poplar is, right? It’s that light colored wood with the green or purple streaks in it that is inexpensive, holds profiles very well and makes for some sweet looking painted or stained projects. Sometimes, it’s even referred to as tulip poplar.

And, if you thought that’s the species I was writing about, you’d be wrong.

“Yeah,” said Eric Poirier of Bell Forest Products. “We get that a lot. People call us looking for tulip poplar for some projects, but, wow, are they missing a spectacular wood also known as tulipwood.”

The tulipwood Eric is referring to comes from Brazil, and if you haven’t seen it up close and personal, you are in for a treat. This tulipwood is hard and heavy with a fine texture. Unlike the greens, purples and off-whites of tulip poplar, the sapwood is a solid yellow color, while the heartwood color ranges from a pink to a darker red, with a straw colored background.

While tulipwood is excellent for furniture, the pieces tend to be smaller due to the tree’s growth habits. “You’d think this would be a problem,” said Eric, “but there are plenty of woodworkers out there who turn beautiful projects from pieces of the stuff. It’s also a very popular choice for knife handles, pens and smaller accent pieces.”

Another surprise about the wood is how well it polishes up. “I’ve seen projects where the woodworker has sanded the piece down to a fine grit and then buffed it with a felt wheel. The finish is something to look at.”

If you are looking for something a little off the beaten path, trying a little tulipwood in your next project may make it look like things are coming up roses.

Quick Poll

Here’s a great philosophical one for today…

Classic wooden joints have been around for millenia. Dovetails and mortise and tenon joints were used by ancient Egyptian woodworkers back in the time of the pharaohs.

Until recently in the craft, flawlessly executing those joints has been the hallmark of a truly talented woodworker.  But, as time has passed, many new joinery methods have been developed to help shorten the learning curve for new woodworkers. Dowel joints, biscuits, pocket screws, the Festool domino and other joinery methods have allowed woodworkers of many different ability levels to build beautiful furniture without mastering the classic joints.

This week, do you believe that a true craftsperson can use these joinery methods and still be called a ‘true’ woodworker? Does it even matter?

[poll id=”145″]

Link of the week

St. John’s Abbey Woodworking

On Interstate 94 between St. Cloud and Fargo, you will find the small hamlet of Collegeville, Minnesota. This is the home of St. John’s Abbey, and the monks who live there turn out some of the most beautiful furniture from locally grown woods.

The men who live at the Abbey build exquisite furniture – from clocks and chairs to caskets and coffins.

Their woodworking tradition is based on Benedictine principles of spirituality, stability, and stewardship of the land. Local artisans—both monastic and lay —have been designing and crafting practical, durable, and beautiful furniture and architectural details for 150 years.  Definitely worth a look.

In tip-top condition

The one thing I enjoy most about Tom’s Workbench readers is your concern for my well-being and the well-being of my shop.

For instance, when I cut my finger while trimming bushes this past May, lots of folks e-mailed me to see how I was doing and to wish me a speedy recovery. I even got one e-mail where the poster made a mistake and referred to me as Einstein… I was flattered to be held in the same company as the genius himself, but it certainly wasn’t necessary.

So, it comes as no surprise that when I posted the picture of my poor table saw top after this weekend’s Halloween festivities there were plenty of people who were concerned about what they saw. I mean, with those rust rings from cold drinks and some mysterious sticky substance that appeared gray on the saw top, who could blame them?

One person wrote that he was worried about the lack of respect I was showing for the cast iron top.  Another was so concerned, that he urged me to give up woodworking to prevent the possibility of inflicting more damage to the poor saw.

Bless your hearts…

Fortunately, cast iron is pretty tough stuff, capable of taking some abuse before giving up the ghost.  And, recognizing the need to get myself right with the iron, I set out on my plan to restore the top to its shiny dignity.

What I needed was already in my shop…

From left to right, there’s a can of the most popular spray lubricant in the known universe, a scrap of t-shirt (I actually used two…), a can of paste wax, some paint thinner and a steel wool pad.


Oh, and the most important ingredient of all… ELBOW GREASE!  Ask for it by name…

First, I started by removing the splitter, guard and lowering the saw blade below the table.  And, I made sure the saw was unplugged.. Very important step. Then, I dampened the piece of cloth with some paint thinner and started wiping the saw top.  Within – oh – seconds of starting, the red rust from the rings and the mysterious goop was removed from the saw top, deposited firmly on the surface of the cloth.  This removed not only the badness from the party, but the old paste wax from the last time I did the saw.

I was happy with the results, but the rust stains were still semi-etched into the top… bummer.  Well, there’s only ONE solution for that.. a quick spritz of WD-40 and the steel wool.  Rub, rub, rub… soon, I had built a little slurry on top of the saw (with just a little help from some 400 grit wet/dry sandpaper). A wipe with the t-shirt and bango…  the rings were gone.

Well, now that the top was looking good, there was only one thing left to do. That was to use some silicon-free furniture paste wax.  I grabbed a little glob out of the can, buffed it into the top and then buffed it off.

A grand total of six minutes from rust rings to shiny smooth top.  I got so inspired, I waxed the front and rear rip fence rails as well as the two faces of the rip fence so things would slide beautifully across the top.  I even waxed the splitter so there would be less friction should a board rubbed against it during a rip cut. I even went a little nuts and checked the blade/fence/miter slot alignment… it was all well within spec.  Tonight, I’ll take the blades out, give them a once-over for pitch and hit them with a little dry blade lube.

Hey, I want to thank all of you out there for keeping an eye on the shop and preventing me from letting my tools suffer the abuse of neglect!

A masquerade event

I have a room in my house that has a large door that opens overhead, a bare concrete floor and florescent lights.  There’s an attic access panel, a breaker box panel and even a side access door. It’s got 8 foot finished ceilings and a nice, open floor plan.

The real estate agent called it a garage, but it’s known as my shop. It’s where I keep the tools, build the projects and get away from it all at the bench. And, no, it hasn’t seen a car inside of it for the past eleven years…  But, there’s one day each year where the shop is neither a garage nor a shop – it becomes the base of operations for our annual Halloween pumpkin carving party.

In order to convert the shop into the Halloween wonderland, I have to move some stuff around.  Actually, a LOT of stuff around. I have to clean up the shop, push the table saw and other tools to the side of the room and pull the bench onto the driveway to serve as a – uhh – workbench for carving the gourds.

This is always a great opportunity to finally get under the bench to sweep. So, my oldest son and I pushed the heavy bench to the side of the shop to get better access to the bench… wow. Since I move the bench to do this once a year, I get a chance to see all of the projects I have worked on during the year.  For instance, in this year’s rat nest, I saw the refuse from the wine racks, the purple heart and maple cutting boards, the cradle, Carolina’s hope chest and lots of bits and pieces from the cabinet job.

Oh, and that’s where my screwdriver rolled off to!

Once that mess was cleaned up, the shop was relatively clean and ready to receive guests.  And, boy, did they come in droves!  Normally, we’ll invite a bunch of folks, but many have other obligations and can’t make it.  Not this year… we had more than 30 folks in attendance! While there was lots of catching up and laughing, the star of the night was the gourd carving.  Quite a bit of them were done, with some impressive entries…

While lots of our guests let us know how much fun our event was, there were more than a few who pulled me aside and asked, “So, where did all the tools go?”  Hey, they were hiding as my shop masqueraded as a pumpkin carving lab.

Now, to get the shop back into shape…