Who left the shop door unlocked? It looks like Rhonda got back into the shop – again – to finish the step stool.  Since she was there, I had to press her into service writing another blog post.  Hopefully, you are going to enjoy this!

What with school starting and all, it took a little longer to get back in the shop than I had planned. But when I did get in there and shut the door to the house, I enjoyed it. The peace, the solitude, the task at hand all captured my attention. Besides, not even the most robust yells including, “Mom! I dropped something!” can be heard over the sander. Awesome.

* The first step was to go back to the step stool and re-sand. This seemed excessive to me, because I thought we were done, but Tom is the expert and if he says “sand”, you gotta sand. Actually, the real reason was that once assembled, joints must be smoothed and glue removed to get the most pleasing and professional product.

I started by using 120 grit sandpaper. This, in fact, achieved the amazing “like butta” texture Tom wanted. Since people will someday step on it as they ascend to the cozy bed in their bare feet, it makes sense to avoid all ouchy splinters and sharp edges.

* Second step: Finish the surfaces. After wiping down with a damp cloth, I put a “spit coat” of thin shellac on the step stool to seal the wood. I don’t know why they call it a “spit coat,” but I suspect it’s a guy thing. On the “gridiron,” a “spit coat” would fit right in.

* Third step: Sand again. This time I used a 400 grit sandpaper. I could NOT believe, and I’m being completely serious here, just how magically smooth that made the surface. You could literally sleep on the wood. It was just like a pillow… but harder.

Pause here. Sometimes I find that things get tedious around the 3rd or 4th step. I didn’t want to lose interest in this project, though. The end product might suffer. Therefore, I sought a tattoo for inspiration. (Duh!) Tom was mixing the solution used in the 4th step while I made sure NOTHING would interfere with the proper application of my “measure twice, cut once” tattoo.

* Fourth step: This was the “beauty” step. Wiping varnish all over the wood surfaces, including underneath the steps and the bottoms of the step stool’s legs, was a pleasure. I saw it turn into a piece of furniture that I would want to keep for years. The varnish was a concoction of boiled linseed oil, varnish, and paint thinner.

* Fifth step: Dry. (The time goes by faster if you have an addiction to “RHONJ” or “The Voice.” If you don’t know, don’t ask.)

* Sixth step: Paste wax over all surfaces finished off this project. I have to say that even though I had lots of help, I will be very proud to show the step stool to my mother –in-law. She will LOVE it. And so will her guests. Hmmm… maybe I should book a reservation in that guest room.

OK. So… what’s next??????

My other favorite hobby is cooking. I love it. I can’t really get enough of thinking out a menu, getting the ingredients and working through the recipes to bring a  great meal to the table. From appetizer through dessert, I love the whole process.

As an enthusiastic home cook, one of my favorite magazines of all is Cook’s Illustrated. Yup, I’m a subscriber, and I’m not sure who loves the subscription more – me for getting the magazine and great recipes, or the family, who gets to eat what I’ve cooked!

A few of the things I love about the recipes in that magazine are that they are very thorough (they will often make a dozen – or more – iterations of the same recipe to ensure they get the best results), they often rethink classic recipes in new ways to improve the product, and they will often reveal a ‘secret’ ingredient that can take the recipe from eh to WOAH!  A splash of cola in barbecue sauce adds a deep, sweet flavor. A little powdered gelatin helps keep meatloaf juicy. And, amazing enough, a dab of anchovy paste can make most meat dishes taste a whole lot more savory…

In many ways, finishing is very similar to putting together a delicious meal in the kitchen. You have to have the right technique, the right ingredients and do things in the right order to get the best results. And, sometimes, you have to have the secret ingredient that makes your final product something that folks will rave about.

For me, this is the secret ingredient. Zinsser’s Bull’s Eye Seal Coat. While I have never used this as a final finish for a single project, it gets used more than anything in my finishing cabinet.It is a dewaxed shellac dissolved in denatured alcohol. Now, I’m sure you can buy your own shellac flakes and dissolve them when you need them, but I have found the prepared version is a whole lot more convenient, and I have yet to have it fail on me.

I’m not sure what the exact pound cut is, but it’s a little bit too thick for my tastes. What I do is take an old glass jar and fill half of it with denatured alcohol. I will then top the rest of the jar off with the Seal Coat. I recap the jar and give it a good shake or two to mix the liquids together (probably unnecessary, but it’s a habit). Now, I call this mix my spit coat… sort of a pre-sealer kind of arrangement.

When it’s time to finish a project, I will sand, scrape or plane the project until it is nice and smooth. Once I get to that point, I will brush, blow or vacuum off as much dust as I can. Then, I’ll grab the jar of my solution, dip a clean piece of cloth into the mix and wipe it on in nice, long strokes with the grain.

Now, you have to let this dry for a few hours at a minimum. Yes, this happens before you apply the finish, effectively sealing the wood.  Why on Earth would you do that?  Well, on blotch-prone woods such as pine and cherry, this prevents the wood from absorbing too much stain, dye or finish, especially in the wavy grain of hardwoods like cherry or the earlywood of softwoods.

The next step is to sand that finish down with some 400 grit wet-dry sandpaper. Really go to town on it. What you are doing is removing the bulk of the finish on the surface, but leaving enough of it down in the pores of the wood to prevent the blotching. Also, the shellac freezes the wood fibers as it dries. So, when you do this sanding, you will get the surface ultra-smooth. Like baby’s bottom smooth. There’s a lot to be said for a very smooth finished surface! After that, simply apply your finish of choice over top of that, you are good.

Since Seal Coat is shellac, if you are building a project for a child –  who may decide to try teething on the toy – it’s a safe, non-toxic finish that will work like a champ. After applying the thinned down sealing coat, apply some full-strength layers to finish it off.

OK, it’s not the most glamorous of ingredients, but if you are looking to take your finishing to the next level, give this secret ingredient a shot. I think you might just like it.