Growing Pains

It always happens late on a Sunday night. This past weekend, we discovered that the latch on our front door didn’t work anymore, and that I needed to rush to the nearest home improvement center to buy a new lockset and deadbolt. Rhonda stopped me before I walked out and said, “You know, Tom, you have spent the entire weekend doing laundry, cooking, woodworking, doing yardwork – and now this. You must be exhausted…”

You know, I don’t really mind being that kind of exhausted. I’m one of those types of people who throws myself into the things that I do. If I cook, I have to make the meal a feast. If I woodwork, I like to take on big projects. If I blog, I look for the next big thing to come along. When I do my duties as the St. Petersburg Woodcrafters Guild’s Vice President, I get behind that.

A screen from Iggy's debut on the MWA podcastAnother important thing I am a part of is the Modern Woodworkers Association. Since Chris Adkins, Dyami Plotke and I started podcasting last year, things have really taken off. We have had some awesome guests on the show. Ron Hock. Chuck Bender. Andy Chidwick. Wilbur Pan. We have had the brain trust of the biggest woodworking magazines on. Famous podcasters like Steve Ramsey. Tool manufacturers. We comb the great world of woodworking to bring you the best we can find.

And, my favorite part is when we discover a gem of a post from someone’s personal woodworking blog and feature what’s going on. I am always excited to see what people are doing in their own shops.

Yukking it up with Mike Candella, a member of the MWA

Our growth has also exposed some of our technical shortcomings. We have been doing some work arounds in order to bring you the audio and visual for the podcasts. Some things have worked great, while others – well – let’s just say if it wasn’t for duct tape, bubble gum and bailing wire, we would be lost in the weeds.

Last week, just before we recorded our 37th podcast, the three of us came to a decision. We would like to ask for your help in getting beyond our growing pains and building toward the future.

What we are looking to do is to buy some more advanced recording equipment for the show. No, we’re not talking about installing a broadcast-quality studio somewhere at a cost of tens of thousands of dollars. In fact, advances in technology have made previously out-of-reach equipment a low-cost, easy to use solution to our problems. We have looked at some equipment, and it looks as if we’re going to be in the several-hundred dollar range to vastly improve our sound quality.

AAAAAH!  Modern Woodworkers!I realize you may be wondering why we just don’t reach into our own pockets to cover the cost. That’s exactly what we have been doing all along. For example, when we received complaints about audio quality, each of us shelled out for high-quality microphones. We have done this willingly because we believe so strongly in the mission of the Modern Woodworkers Association – to further the knowledge of woodworking and to build a stronger online and local woodworking communities.

That's our name... wear it out!

We have never charged for any of our content, and we anticipate keeping things that way as we move into the future.  We are just asking if you have the ability, and you have liked what you have heard on the podcast, if you could please visit the Modern Woodworkers Association page and click on the Donate button on the upper right side of the screen. All of those funds are going to go toward the purchase of improved recording equipment and other associated expenses to help us to continue to bring the best-quality content possible.

The MWA ROCKS!

We plan on thanking everyone on our podcast if you make a contribution, and we’ll be sure to mention your name in an extra-special way if you help spread the request to other friends.

It isn’t said enough – but thank you for the support you have given us through the past two years. There is absolutely no way we could be the Modern Woodworkers Association without each and every one of you!

Swimming through the details

This weekend, I made a whole lot of progress on Kevin’s project for his daughter. I decided that I was going to attempt to do the cutouts with my trim router. This was the first time I had ever tried this type of work, so I steeled my nerves and got to work.

The cherry, ready to be glued upBut, first I had to get the boards glued up for this overlay.  Using the band saw and planer, I got everything cut to size and thinned down to 1/4 inch. To glue them up, I clamped them down to a waxed piece of MDF with a few cauls on top to keep everything level and a clamp across the sides to pull the joints tight.

Once I pulled that out of the clamps and gave it a rough sanding and cut the top into an arch that mirrored the top of the ribbon case. , it was time to get it ready for cutting out the name.

Sydney's name copied I had a little swimmer logo that was going to go on top, and I went to the local copy shop to enlarge Sydney’s name to use as a guide. I ran a few font samples past Kevin, and this is the one he went with. Yes, the font designer made it look all grungy, but I was just going to use it for a guideline.

The name glued upI sprayed the back with some adhesive and stuck the name to the board. How did I center it? Easy, I marked a center line on the board, then folded the paper in half, lining up the edges of the letters to ensure I had it folded exactly in half. Then, I stuck it on the board. That easy.

Gee, your eyes look big!One critical piece of equipment I needed was a magnifying visor. This piece of equipment brought the lines I needed to follow into sharp focus, making it tons easier to follow them with the 1/8 inch router bit.  While I could have done without this, it made it so much more easier.

It's in progressIt was pretty darned easy routing out the letters, with my DeWalt trim router hugging the curves in the letters with ease. I mean, this kind of stuff was fun!  I had my hearing protection on, listening to the games in the first week of the NFL season, stopping only to watch the Buccaneers lose in the final few seconds of their game. Bummer.

With it all glued upIt wasn’t long before I had everything cut out and glued into place. You know what?  I don’t think it came out bad at all. In fact, I’m pretty darned proud of what the result was. Now, for a lot of finish sanding, and the a good finish for the swimming sensation…

 

 

Quick Poll

For nearly 20 years, I would race to the TV on Saturday afternoons, turn on the local PBS station, and watch Norm Abram do his stuff on the New Yankee Workshop. Now that was a heck of a woodworking show. There were all sorts of projects being built in a very-well appointed shop, and Norm’s voice was just so smooth.

Norm and his tool belt

The one thing that puzzled me about Norm was that he wore a big old honkin’ tool belt while he worked in the shop. The belt held all kinds of useful stuff – his tape measure, a combination square, a pencil and some other handy tools. But, the tool belt is more of the mark of the carpenter, working away from a bench and tool storage and needing those tools at hand, instead of – say – coming down from the roof to grab them.

Today, let us know what you think about tool belts for woodworkers in their shops.  Do you use one, or are they just overkill for a woodworker?



 

Link of the week

Paul Sellers’ Woodworking Blog

Hand tool woodworking, once a skill on the decline among woodworkers, has seen a tremendous renaissance over the past few years. High-quality tool manufacturers have teamed with knowledgeable craftspeople to rediscover the skills and to pass the knowledge to others.

Paul Sellers at his benchOne of the people at the forefront of this effort is Paul Sellers. His teaching at woodworking shows and schools – as well as his informative blog – help to bring the magic of hand-tool woodworking to eager students looking to master these once-ubiquitous skills.

Tools, techniques and projects are covered on the blog in great detail, and you can check out where Paul will be instructing next.

 

A sharp pair

There are so many useful things in the shop that come in pairs. A pair of dividers. A pair of safety glasses. A pair of sturdy boots. A pair of stinky gym shorts?  Wait, the laundry is out in the shop, and that must be where I dropped those!

Phew.. that's what was stinking up the placeAnother useful tool in the shop is a solid pair of scissors. There are so many times they come in handy. Trimming some veneer. Cutting strips of tough double-sided tape for sticking on jigs. Opening packages. Name a task, and they are up to the challenge.

My shop scissorsBut, for them to work well, they need to be taken care of. After cutting enough tape – and collecting all of that nasty adhesive on the blades – and being dropped from the bench a few times, well my trusty pair needed a little TLC.

The wipe downFirst things first, I had to wipe all of the accumulated gunk off the blades. This was a pretty simple task to tackle with some denatured alcohol and a rag. After a few minutes of wiping, the scissors blades were looking pretty darned sweet, if not still beat up.Using the stone graderWhat was next was to give the blades a quick sharpening. Fortunately, my Tormek machine has a scissors jig, making sharpening these babies a piece of cake. First things first, I had to fill the stone reservoir with water, and use the rough side of the stone grading tool to put the 200 grit surface on the stone. This also stripped out any remaining metal filings from the last time I sharpened, getting a nice, fresh face to work with. It took all of 30 seconds to tackle this.

image_1

The jig itself is a two-part affair, with a clamp guide that grabs the individual blades of the scissors to hold them in place, and a backer plate that allows the clamping guide to slide back and forth. I clamped the first leg of the scissors into place, then guided it across the stone. The action was smooth, but the very high angle of the scissors created a squealing sound. Apparently, this is normal when sharpening at such a high angle.

I flipped the legs of the scissors and sharpened the other side. Once this was done, I used the fine side of the grading stone to bring the wheel to the 1000 grit feel, and sharpened both legs again. The blade looked nice and shiny. Now for a test.

image Sure, it’s not as easy to test the sharpness of a pair of scissors as opposed to a chisel or plane iron, but the test snips I made in paper were very crisp, gliding through with minimal pressure. They cut as well as the day I took them out of the package.

Now, I may need to use them to open the next package of laundry detergent so I can get those gym shorts back in to fighting shape…

 

If it wasn’t for the last minute…

Every woodworker has this fantasy.  You may think you don’t, but believe me, you do…

The Christmas morning fantasy

It’s early on that special morning during the holiday season. Cup of coffee in hand, gathered with your pajama-clad loved ones, you wear the sly smile of someone who knows something that the other people in the room don’t. There’s a special someone there, looking for the gift marked for them, but they looked perplexed.

“I don’t see a gift here for me.  Did you forget?”

“Oh, no. There certainly is a gift for you. In fact, I think you are going to remember this year’s gift for a long time to come.”

Taking that someone special by the hand, you lead them into the next room, where there is a gorgeous hand-crafted (insert name of woodworking project here) you spent six months creating, proudly displaying the (curly/figured/waterfall) grain and showing the (high gloss/subtle luster) finish you spent (weeks?) working on.

There’s an audible gasp, a huge hug, and then you are the person of the day, famed in song and story for years to come.

There’s a reason why I called that a fantasy – it has never happened to me. Why? Because I am a terrible planner. All of the grand projects I have thought about giving to my wife, kids, friends or others that would require months to build come to my mind about two weeks before the big day… leaving me smacking my forehead in disgust.

The Last Minute ElfBut, hey, that’s cool. In fact, projects that are a whole lot simpler in design and building techniques can be just as impressive as those grandiose ones, but require only a fraction of the time and materials.  And, with dates certain on the calendar when they have to be delivered, easier can save your sanity during the crazy holiday rush.

That’s why I am launching a new woodworking effort this year – the Last Minute Elf. From December 1 – 7, I am going to present a few simple ideas for projects that can be built in a small amount of time but can offer a big impact.  Just as I have done with Get Woodworking Week for the past few years, I am asking for some help with this project from some of my fellow bloggers – as well as some of the big players in the woodworking world.

The best part?  Everyone I have pitched the idea to so far is on board!

What am I looking for?  If you have an idea for a simple project that someone can bang together in a reasonable amount of time using a reasonable amount of wood, I’d like to see it. Maybe you have recipe for a quick-drying finish that can help you play beat the clock.  Maybe you even have a heartwarming, funny or just crazy story about a gift you received or gave during the holidays.  Write it up and let me know where we can find it. I’ll link out to your blog or article from here, just like I did for Get Woodworking Week. Oh, and if you are playing along, be sure to use the cool logo for the event!

Wake up, you lazy elf!

I’m hoping that we can spread the word about this effort, encourage some people to try making gifts for their loved ones, and maybe provide a little bit of relief for the procrastinators among us.

I see you out there.  I can recognize those who work just like me!

Quick Poll

Since its invention by Raymond DeWalt back in 1923, the radial arm saw has had quite an interesting history.  Once held as the ultimate home woodworking machine, the saw could crosscut, rip, dado, cut joints and do other tasks with specialized attachments.

A radial arm sawWhile the saw was enjoying its reputation, questions about its accuracy, space utilization and – most importantly – safety were being raised.

With the invention of the power miter saw in the 1970′s, radial arm saw use declined precipitously. While radial arm saws are still produced today, table saws far outsell these machines.

Where do you stand when it comes to these tools?

 

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