Link of the week

The Modern Woodworkers Association

Gosh, I know this is sort of a self-serving post, but for those of you who don’t know, I’m a part of an online woodworking movement. The Modern Woodworkers Association is a group of local groups and a large online community whose purpose is to spread the word about woodworking.

The Modern Woodworkers AssociationIf you haven’t been to the website recently, you will discover our latest post highlighting a milestone in our growth. Our 40th podcast is now online, and our special guest is none other than Roy Underhill. If you have never heard Roy go on about woodworking, this is not to be missed. The interview was full of great insight into the craft and moments of off-the-wall humor.

I hope you’ll stop by and check it out!

The Last Minute Elf gets serious

It was just a short month ago when I announced the latest woodworking event for everyone to participate in – the Last Minute Elf. And, so far, the response has been great. I have been sent a lot of small project ideas, and things are starting to pick up some steam. Heck, we even have a Facebook page.

The Last Minute Elf

To help get things moving even faster, we’re upping the ante when it comes to the event. That’s right, we’re going big time here – with the Last Minute Elf project contest.

Hey, I know I’m not the first person to think of building easy holiday projects. Over the years, I have seen lots of beautiful, clever and easy to build projects that were thought of mere days before they were due to be delivered, but made the deadline. That’s why I’m turning to you for your inspiration for this event.

Me and Iggy working hard in the shop

The rules should be easy enough to follow … Build a simple gift project that can be completed in a weekend in an average hobby workshop, and the design needs to be your own (not pulled directly from a commercially-produced plan). I’m thinking we can break this into a few categories…

  1. Best Turned project
  2. Greenest project (using recycled materials)
  3. Best project that will fit inside a large USPS flat rate shipping box (12 inches x 12 inches x 5 1/2 inches)

And, of course, we will also have a special prize for the best of show. How will those winners be picked? Well, I’m looking to assemble a panel of judges who can weigh in on this and help me select the winner. In order to do the judging right, we’ll need to have pictures and plans of those projects in no later than November 24. That gives us some time before the Thanksgiving holiday here in the states to get them judged.

And, what will those winners get? I’m working with the folks I know to see if we can get prizes for this event, and so far, the generosity has been awesome…

There are definitely more to come, but I’d say this is a pretty awesome start!  I’ll keep you updated as they come in.

I’m looking forward to seeing what comes in.

 

Cutting some crud

Growing up, I couldn’t help but notice that my mom kept a fastidiously clean home. I mean, the floors were cleaner than some restaurant plates I have eaten from. Beds were made, everything was dusted and I feared for any dirt that made it into the home.

Mom also had a pair of housekeeping annual events – spring cleaning and fall cleaning. I’m sure most of you know about spring cleaning, but to her, the fall cleaning was even more important. After all, we were about to close the house up for the next six months, so it had better be clean!

No, I'll never keep the shop that cleanWhile our home is kept tidy, Rhonda and I don’t set big annual clean up days. But, in the shop, you bet I do. Fall cleaning is a tradition in my shop, just before I get to the most productive time of the year in my shop. Think about it – all summer, I would drag myself out into the very hot shop, trying to get work done as fast as possible, before the heat gets to me. So, there are some routine maintenance things that I tend to put off in the name of getting the projects done.

But, with the summer heat losing its grip, the time came to do a little work in the shop. Some of the tasks I tackle include treating all of the cast iron tops, cleaning bits and blades and ensuring that everything is organized where it needs to be.

That’s why I was intrigued when my friends at Bora Tools told me about some of their new shop maintenance products and sent me a box to check out.

The cleaning crewI had heard about products like these, but never had the need to pull the trigger. But, with the old beat-up hand planes I have scrubbed clean, the pre-clean degreaser, and the two rust removing products will come in handy the next time I get my hands on one. And, who can’t do with a good blade and bit cleaner?

The honing stuffThey also have some honing products.  The small metal can is honing fluid for oilstones. I do have one with a very fine surface, so I’m looking forward to using this. The larger bottle is an additive to add to water stones and water grinders like my Tormek. I’ll give those babies a shot later.

The protective itemsAnd, once you get everything nice and clean, it’s important to protect those surfaces. The kit contained a wipe-on metal protectant, a container of protective wax and three moisture absorbing disks. These will definitely come in handy.

Spray it onThis weekend, I figured I should start with my table saw. So, I took the splitter, throat plate and blade out. I thoroughly vacuumed the inside of the saw’s body out, and then got to work on the blade. I sprayed the cleaner on to the blade  as it sat on a piece of cardboard. I waited the requisite five minutes, and blammo…

Gunk Be GoneThe blade cleaner worked very well, with the accumulated gunk simply wiped off with no scrubbing. You can see the difference between the leftmost dirty teeth and the rightmost clean ones.

Wipe on anti-rustHere in Florida, we are always dealing with rust. It’s a hazard that comes with living in a subtropical environment. With the saw’s table exposed, I wiped it down with some mineral spirits, which cleaned off the old layer of paste wax I had applied, and then wiped on a coating of the anti-rust product. It made the surface of the saw very slick, and I’m looking forward to more rust-free service from my decade old saw.

IMAG0075While I was at it, I took the opportunity to use the wax product to coat the splitter, fence rails and the body of the rip fence to ensure more effortless gliding. I checked everything after I reinstalled it, and the saw is ready for its next project.

I still have some more cleaning to do around the shop, but I think this was a very important first step in getting the shop ready for the busy fall projects.

 

Quick Poll

They are a relatively new joinery method, invented by the Lamello company in the 1950′s and used extensively in post-war European cabinet shops. It crossed The Pond in the 1970′s and was adopted in North American production shops shortly after.

A biscuit jointAnd, once Norm Abram started using one in the New Yankee Workshop, well, everyone wanted to get their hands on one.

The biscuit – or plate – jointer did speed the process of joining two boards together. Whether connecting two pieces of plywood, solid wood, MDF… or whatever other material you may be working with… the biscuit joint has proven to be a versatile way of connecting boards.

However, joint test data suggests that for nearly all joints, the biscuit is probably one of the weakest joinery methods available. So, this week, how do you feel about the biscuit joint? Super strong and versatile shop hero, or gimmicky joint with little more strength than a butt joint?


Link of the week

The St. Thomas Guild

Want a taste of what woodworking was like in the Middle Ages and the Renaissance? You have found the place.

20130926-205048.jpg

The St. Thomas Guild is a blog dedicated to the practice and conservation of woodworking, turning, joinery and other crafts from the Middle Ages. The site features a wide selection of woodworking methods and tools, so you will have a great time exploring all that the site has to offer.

 

Signing the piece

Well, Sydney’s medal and ribbon rack has made it safely across the country, and Kevin is planning on giving it to her this weekend. I can’t wait to see how she reacts when she sees it.

One thing I did before I sent it was ask Kevin if it was OK to sign the piece. I always ask if that would be OK, because I don’t want to presume that customers want me to sign the piece.

In the past, I used to use a branding iron to sign my pieces. That was great, but I always had issues getting a good brand. I never knew when the iron was hot enough to lay in the brand, and I was never comfortable burning a plumber’s torch in my shop.

My trusty Sharpie

The other thing I have done is to just sign the piece with a Sharpie marker. I have written some nice messages to my friends on their pieces, and I always try to put a little flourish on pieces with my name.  Dating the piece is also a great idea, so people will know when things were built.

The bright, shiny pennyOne thing I also discovered a few years ago was a set of coin-sized forstner bits. The penny sized bit looked pretty cool, so I ordered it. And, when I find some bright, shiny pennies from the current year, I put them aside to insert into my projects. I recently got this one in change from the purchase of my lunch, so it was kept aside for the project.

The drill jig setupDrilling the hole was easy with the special jig that the bit came with. It was a simple matter of putting the shaft of the bit through the jig hole, chucking it into the drill and doing the deed. There is no depth stop with the setup, and I know that coins are not very thick, so I went very shallow with the bit at first. I had to deepen it a bit after my first attempt, but it was easy to register the bit with the rim of the hole I had bored.

Getting ready to glueThe result was a nice, clean hole exactly the size of the penny, so I knew I was going to have one shot to get this in. A few drops of CA glue went in first, and then I pushed the penny in, aligning Lincoln’s head with the orientation of the project.

Signed and sealedThere. The penny is in place, my name is signed and the piece is dated. Hopefully, she will like the final result!

 

part of the Wood Talk Online community