Link of the week

Drawer Building Basics

Dovetailed drawerIt’s just a box inside a box. So, why is building drawers such an unnerving challenge for beginner woodworkers?

Fine Woodworking magazine offers this .PDF excerpt from Bill Hylton’s Chests of Drawers book.

This exceptional primer walks woodworkers through all the basics – parts of a drawer, joint selection and wood choices are covered in great detail. The best part of this article is that Bill covers options that appeal to woodworkers no matter their skill level. From the most challenging hand cut dovetails to the basic pinned rabbet joint, there’s something for everyone.

If your next project involves building drawers, don’t be intimidated – check this link out first!

Woodworking Spotlight – Doug Stowe

Doug Stowe All woodworking is a matter of scale. Some woodworkers build in huge dimensions – ­ entire libraries of bookshelves, complete room paneling systems and kitchens full of cabinets. Others work on the small side ­ – boxes, clocks and other small items such as toys.

While working large has its challenges, the small scale stuff can be even more intimidating. After all, it’s highly unlikely that someone will pick up a bookshelf and turn it in their hands, examining every small detail. In this small scale realm, one woodworker has made a name ­ and reputation ­for himself.

Doug Stowe, a woodworker from Eureka Springs, Arkansas, is widely known for his books and magazine articles on building awe-inspiring boxes from what many cabinetmakers would call scrap.

The complete illustrated guide to box making cover Doug has his father to thank for his woodworking roots. “My earliest remembrance of my father is being instructed by him how to hold a hammer and how to avoid hitting my thumbs.” While young Doug was honing his skills, his father recognized the potential he saw, and presented Doug with a Shopsmith for his 14th birthday. “The Shopsmith and I are both 1948 vintage,” said Doug, “and still going strong.”

The second part of his career ­ – the writing of woodworking books and magazine articles – ­ took a little more time to perfect. “I had studied creative writing in college and got some encouragement to go on with it. But I knew very little of enough interest for me to write about. Then I read James Krenov’s Cabinet Maker’s Notebook and realized that there was a lot more to say about woodworking than how to cut wood. So, I knew early what I wanted to write about, but also knew the depth of experience necessary to have anything meaningful to say. My first writing for magazines came at the invitation of Woodworker’s Journal in 1994, and my first book about boxes came in 1997.”

Carved BoxDoug has built a number of outstanding larger pieces, but his work with the smaller boxes is his calling card. His boxes are seen universally as creative, innovative and drop-dead gorgeous. While these masterpieces may seem beyond the abilities of an average home woodworker, they can serve as an excellent starting point for acquiring new skills and breaking out from beyond the norm. “Making boxes takes so little material, and so little space compared with larger work. You can learn so much from them. Nearly every technique associated with larger work can be learned through making boxes. You can more easily take risks in design making a box, so you get to be more experimental. When you make a box, you don’t have to think of the whole room setting the piece will compliment or dominate.”

Cutting Dovetails by handWhile his boxes are striking and dramatic, his preference for materials actually brings his interest closer to home. “I have a very strong preference for using Arkansas hardwoods. I seldom find Arkansas woods with very dramatic figure like you may find in exotic woods, but that is not a problem. Nearly every piece of wood is suitable for box making. If you have plain wood, you have to apply more craftsmanship to come up with something striking. And what’s wrong with that?”

Given the small scale of these boxes and the outstanding results Doug demonstrates in his writing, woodworkers might stumble a while before they truly master the projects. “We all make mistakes, and we get better at things through practice. If your toddler takes his or her first three steps and then falls, you celebrate the steps, not the fall. Your toddler gets right back up and goes again. When we make a box, we know the first won’t be the best, but each will bring new skill. Don’t worry about your finished product. Learn something from each one and celebrate the steps.”

Rustic boxBesides the immense satisfaction Doug takes from building these boxes and teaching the craft to thousands through his writing, he also sees the big picture ­ what people will take from these pieces years down the road. “We each can leave an important legacy in the things we make that tell more clearly than our words about caring for each other and for the planet. In the meantime, we become more potent, more creative, and more alive when we are engaged in making things from wood.”

To read more about Doug’s thoughts on woodworking, visit his Wisdom of the Hands blog.

Going to the big show

March MadnessI love this time of the year in sports. The NCAA men’s basketball championships are in full swing, and the competition is fierce. Perennial powerhouse schools such as Georgetown, Duke and the University of Connecticut are out, and long shot schools like Davidson and Western Kentucky are still dancing.

I run a pool for the men’s championship with some friends from around the country. How am I doing? Well, let’s just say my new nickname is ‘Foundation.’ I don’t know how I can get much worse.

Perhaps if I had the chance to see each of the 65 teams entered in the brackets, I might have had a better handle on how they would perform under the bright lights of national attention.

Welcome to the show!In much the same way, I have picked more than my share of loser tools. After woodworking for ten years, I have a collection of gadgets and gee-gaws that the inventor no doubt thought would change the face of woodworking forever. And, based on the reviews of some users, I fell hard for them, only to be terribly disappointed by their performance.

If only I had the chance to handle the tools before I could buy them…

Well, this past weekend, I had just that opportunity. The Woodworking Shows expo came to Tampa, and I figured it would be a good idea to mosey over and have myself a look.

If you have ever been to a woodworking expo before, you might be a little jaded by the experience. One of the nearly universal sentiments is the shows aren’t what they used to be. Time was, you were able to go to a show and score an excellent deal on a sweet tool, get to meet the innovators themselves and network with woodworkers from your area. “The Internet is killing the show experience,” many woodworkers claim, because everything you could do at the show, you could easily find or do online.

Lee Valley's BoothThat may be so, but I have a very different take on things.

From the moment I walked in to the Florida Fairgrounds just outside of Tampa, I was like a kid in a candy store. The floor of the Fairgrounds arena was covered with booths from manufacturers demonstrating their tools. Other areas were set aside for training sessions. And, the place was packed!

What were my observations?

Well, getting to talk with the representatives of the different tool companies gave me a fresh perspective on woodworking – and the tools I already own. I spoke with Henry Wang, inventor of the Grr-ipper push block system. I had purchased one of the Grr-ippers a few years ago just to make narrow rip cuts on the table saw. Shortly after, I walked away from the booth shaking my head. How could I have gone for two years without knowing what the tool could do?

Every time I look at a tool that I want in a catalog or online, I find myself wondering just how big it is or how it feels in my hand. Is it something that’s substantial I will use for years, or just a use one time and throw it away in disgust type of tool? When I turned a corner at the show and saw a huge booth by Lee Valley tools, my heart started to race. Rack after rack of neatly arrayed tools were on display. I got the chance to feel how the Veritas bevel up smoother plane was different than the Veritas low-angle smoother plane. Something I couldn’t quite understand from the catalog description.

Jim HeaveyThere was a wealth of knowledge there for the taking. Jim Heavey of Wood Magazine was offering a series of woodworking seminars. I watched him for about 30 minutes, and learned about six techniques I am going to add to my work. Sure, the information is out there on the Internet and in books, but I was able to stand next to him and look at how everything was set up. I could even ask questions and get immediate responses as well.

Also, I was able to meet people who shared the passion for woodworking I have. Again, I am an active poster on many woodworking forums, but the opportunity to shake hands with people goes a long way.

I left the woodworking show after three hours a little lighter in the wallet, but the experience was well worth it.

And, it took my mind off of the sting of making such lousy picks in my NCAA tournament pool.

Link of the Week

Working with hot hide glue

hot hide glueIf you are looking for an adhesive to stick your projects together, there are dozens of choices out there. Some you expect to see in today’s workshop (yellow carpenter’s glues). Others are prized for their specific properties such as being waterproof or extremely tough (epoxy).

Have you ever considered using glues from a bygone age? Hide glue was the norm for centuries in cabinetmaking shops. Today, it’s used by musical instrument makers, antique restorers and a growing number of hobby woodworkers.

Even though it has a reputation as being finicky to work with, hide glue is not as difficult as you think.  It mixes easily, forms a strong bond, repairs nicely and cleans off the wood’s surface without leaving any residue to interfere with a finish.

This site, run by Spurlock Specialty Tools, shows step-by-step how to prepare and use hide glue in everyday woodworking. There’s even a plan to make an inexpensive yet totally effective hot glue pot for less than $20.

If you have ever wanted to try hide glue, this is the site you should consider first.

Woodworking Around the world

So, you think you are a pretty decent woodworker? Do you think you need more tools to get the job done? If so, check out this video from Basit Design Furniture.

The company is based in Colorado, and their manufacturing facilities are in India, Pakistan and Indonesia. These craftsmen can turn out beautiful furniture using mostly hand tools. The work is exquisite, to say the least.


Makes you want to do more work with hand tools, doesn’t it?

Miracles we have seen…

Prediction is very difficult, especially if it’s about the future. – Niels Bohr

Y2K for everyone!Ahh, who can forget the heady days of late 1999? The dire predictions of mass hysteria as computer systems crashed around the world. Cults foreseeing the end of civilization and the beginning of the ‘end times.’ Economists hedging their bets on an economic collapse the world hadn’t seen since the Great Depression.

Imagine everyone’s relief when January 1, 2000 rolled around and the world didn’t go into the tank.

If you think the people in the late 1990’s were the first to make predictions of what the new millennium was going to look like, you’d be wrong. People have always looked ahead, based on their observations, and tried to foresee just what the future would be like.

Jetting off to work!I recently came across a .PDF of an article written in a 1950 edition of Popular Mechanics called Miracles You Will See in the Next 50 Years. Wow. This was some real Buck Rodgers kinda stuff. Rocket planes that scoot people across country in less that two hours. Shopping by video phone. Solar energy providing cheap, reliable electricity. A veritable bonanza of clean, efficient life in a technological wonderland…

Who am I kidding? The description of life in the year 2000 sounded soulless, sterile and – in many ways – frightening. Here are some of the predictions that made me stop and say, “huh?”

  • Cooking as an art is only a memory in the minds of old people. A few die-hards still broil a chicken or roast a leg of lamb, but the experts have developed ways of deep-freezing partially baked cuts of meat.
  • There are no dish-washing machines, for example, because dishes are thrown away after they have been used once, or rather put into a sink where they are dissolved by superheated water.
  • Discarded paper table ‘linen’ and rayon underwear are bought by chemical factories to be converted into candy. Yuck.

Doesn’t sound like a place where anything is too terribly permanent or personal. That carries through to the home and furniture as well:

  • Though (the house) is galeproof and weathterproof, it is built to last only about 25 years. Nobody in 2000 sees any sense in building a house that will last a century.

Hosing down the furnitureLater in the article, we see a cheery Mrs. Dobson hosing out the inside of her home – furniture included -to get that nasty dirt and ground-in grime out. The water and detergent disappear into the main central drain, a blast of hot air dries everything and the home is once again sparkling new.

Of course, none of these predictions have come to pass. However, in the 1950’s, we were sure that science would solve all of our problems. Plastics, mass production and advances in technology were supposed to eliminate all of the toil and hard work from our daily lives.

If that’s the case, why did woodworking survive, and why is it a thriving hobby for hundreds of thousands?

It turns out that we can find a historical analog. In the late 1800’s, the Industrial Revolution was changing the landscape everywhere. Mass production of everything was becoming the norm, and that included furniture. Factories could spit out ornate spindles and table legs at alarmingly fast rates, catering to the Victorian fashion sense of the day. Layers of ornamentation could hide shoddy or underbuilt joinery.

But, there were those who didn’t want to go along with the mechanized flow. InStickley Design Elements England and the United States, such notables as William Morris, Gustav Stickley and Edwin Lutyens were driving furniture design into a more craft, hand made aesthetic. Even though they used machinery for some tasks, the furniture spoke boldly to strong lines and the skill of the craftsman. Frilly ornamentation was abandoned nearly altogether in the Arts and Crafts movement, with the new style playing on exposed joinery as a design element.

These pioneers saw a different future than was being offered, and, today, their work is prized for its clean lines and bold showcasing of structure.

In the late 1960’s and early 1970’s, there was a similar renaissance in woodworking. The counter culture movement was rejecting all things technological, and some very creative minds, such as Sam Maloof, James Krenov, Tage Frid , George Nakashima, Wharton Esherick and Art Carpenter came into their own. Magazines such as Fine Woodworking encouraged the average homeowner to try his or her hand in this time-honored craft.

Sam Maloof in his shopThis handbuilt school of design brought with it increased innovation to allow the inexperienced craftsperson to build custom furniture. David Keller perfecting the first through dovetail jig. Delta pushing innovation in table saws. The adaptation of new industrial joinery technology into the home workshop with such items as the biscuit jointer, pocket hole jigs and the Domino.

Not all of these innovations had shown themselves in high-tech tools. Companies such as Stanley and Record, who used to make the hand tools craftsmen relied on, were replaced by forward-thinking outfits such as Veritas and Lie Nielsen. The hand tools built there are, in many cases, an evolutionary leap above the old styles, and will serve their owners for generations to come.

This new rise of woodworking timed perfectly with the advent of the Internet. Today, many techniques, tools and materials are just a click away, and dozens of lively woodworking forums allow a free exchange of information to even the most far-away places.

So, technology has definitely provided a miracle of some sorts, even if it wasn’t exactly as envisioned back in the 1950.

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