Woodworking Spotlight: Craig Bentzley

Many woodworkers today look back on the craftsmen of different ages with a reverence that approaches awe.

While those woodworkers from ages ago were certainly talented, they were simply using the commonly applied techniques appropriate for the tools of the day.

But, when a woodworker can masterfully blend modern and classic techniques, well, that’s another story altogether.

Meet Craig Bentzley. While this Pennsylvania-based woodworker is known for his 18th century reproductions, his start in the craft was very modest. “I can remember fooling around with my Dad’s hand tools when I was pretty young. He built a lot of houses for a few years after he came home from World War II, so he had a basic set of decent hand tools that he let me lose and destroy. In retrospect, I guess he was a pretty patient man. I was always building bird houses, rabbit hutches, tree forts, and the like. I was a typical 1950’s country kid.”

Craig later spend time in his grandfather’s upholstery shop, combed flea markets and auctions for tools and took shop and drafting classes in high school. After a short stint in a machinist’s shop, he landed a drafting job where he spent much of his time drawing parts for seating, primarily in the furniture and automobile industry. “When I got my first apartment, I didn’t have much money for furniture, so I started building my own.” Being the early 1970’s, Craig found himself enamored by the studio furniture of the period – especially the work of George Nakashima. By 1972, he knew he was addicted to woodworking.

By 1974, Craig’s interest in furniture design turned toward the historical. A friend at the drafting job was a nut for early American furniture. “Once I discovered the amazing capabilities of our ancestors to build all this magnificent furniture with nothing but hand tools, there was no turning back. I was totally hooked. I read everything I could get my hands on, went to every museum I could find, and became completely immersed.”

Today, Craig builds a great number of authentic reproductions of these pieces in his Bucks County (PA) workshop. Blanket chests, tables, small spice boxes… if it was made back in the day, Craig can build it.

While he uses the joints and techniques of the day, he turns to some modern tools to accomplish the task. “My power tools are my apprentices. I have some nice Disston D-8 saws and have ripped plenty of boards by hand, but I can’t make money that way. Rough work gets processed with the table saw and band saw. I have at least seven routers but I still dislike them. My power tools do the rough work but all surfaces are finished with hand planes and scrapers.” On reproduction work, Craig still does all joinery by hand. If he’s building a competitive piece or doing generic cabinet work, he’ll use anything to produce good quality work.

Another part of Craig’s work deals with repairs of existing antique pieces. It’s demanding work, but he learns much from the original builders. “Each piece takes you on a new journey and each piece has its own tales to tell. Just like now, every cabinetmaker had their own unique solutions to the task at hand. You learn something new with every piece you work on.”

When I asked Craig what his favorite aspect of woodworking was, he didn’t pull any punches. “Besides the actual processes and challenges, I’ve met some of the nicest, most generous people you can imagine. Woodworkers are a pretty good lot. Too bad the general population isn’t cut from the same cloth. There’s also an immense satisfaction when you have a happy customer. When you receive a thank you note from a person ten years after you delivered a piece of furniture, you know you’re doing something right. I doubt anyone does that with their auto mechanic.”

Quick Poll

Routers are very useful tools in the shop.  And, they only become more useful if you mount them in a table.

Once your router is mounted in a table, the world of larger cope and stick or panel raising bits is open.  Mortising on long pieces.  Centered grooves.  The table gives you flexibility.

The one feature that appears on some tables but not others is a miter groove.  While some woodworkers swear by their miter grooves, others believe them to be unnecessary.

This week, tell us if you have a miter groove on your router table.

[poll id=”120″]

Link of the week

Old House Web

Old homes have charm.  They have style.

And, they sometimes have lots of issues.

That’s why sites such as the Old House Web are out there. Besides offering lots of practical advice about plumbing, roofing, electrical and other necessities, there are great articles about repairing, refinishing and replacing missing woodworking elements from these gems.

Steel yourself!

Tens of thousands of years ago, the first woodworkers used bone, rock and other raw natural materials to create their works. Since then, metals such as copper, bronze and iron have greatly improved the quality, durability and effectiveness of the tools in the chest.

But, once steel was created, tool making really took off. Durable and resilient saw blades made cutting wood easier and chisels and plane irons could take and hold a sharper edge for longer.

With today’s modern production methods, there is plenty of quality steel out there for the woodworker to choose from. Choose is the operative word here, and many’s the woodworker who has had to decide between different kinds of steel for their new tool. A2. White. O1. High speed…

How is a woodworker supposed to navigate this mess without help?

Fortunately, there are many guides out there to help make sense of the confusion. One of the most knowledgeable is Ron Hock of Hock Tools, but even someone as well-versed as Ron needs help in properly describing the different types of steel out there. “In my recent book The Perfect Edge, I had to enlist a small army of specialists to get to the bottom of the metallurgy behind today’s modern steels.”

First and most importantly, what is steel? “It’s an alloy of iron, carbon and some other elements, depending on what you want the steel to do. Basically, the carbon is necessary for hardening the steel through heat treatment.”

But, doesn’t that make all products made of iron steel? Not really. Cast iron is also iron and carbon, but its carbon content is too great to be considered steel, and the very high carbon content tends to make cast iron brittle. Wrought iron, on the other hand, has too little carbon to be called steel. Its low-to-zero carbon content isn’t enough to add the strength that we want from steel.

Ancient steelmakers used to repeatedly heat iron and hammer out the impurities. It took a lot of heating and a lot of hammering to make steel in this process, but the quality was quite good in the case of Japanese and Damascus steels.

Today’s modern processes use a powerful electric arc to heat raw iron and recycled steel in a crucible. Pure oxygen is then pumped through the molten mixture to ‘burn’ off impurities. Elements such as additional carbon, tungsten, molybdenum are then added to control the metal’s characteristics.

Some steel is designed to be very flexible – called spring steel. This steel has a moderate to high carbon content. Surprisingly, the composition of spring steel is not that different from harder tool steels. What makes it different is that it receives a special heat treatment to allow it to return to its normal form after significant bending and twisting. It is great for making items such as saw blades. This kind of steel cannot hold a sharp edge for a very long, but is very easy to sharpen

Other steels have elements added to them so they will be tougher, harder and can hold an edge longer. These are called tool steels, and they come in many varieties. These steels are typically heated, forged to shape, then reheated and cooled rapidly to freeze the crystalline structure of the material. The rapid cooling from high temperature is the essence of hardening by heat treatment.

When looking at a premium tool catalog, you will notice that the steel in chisels, plane irons and other cutting tools is often indicated, and you will have to decide what kind you will want. Some of the more frequently-seen types of steel include O1 and A2. “Both are very high quality steels,” said Ron. “The A2 is air quenched and slightly tougher. It will take a very keen edge and hold it longer, but it does take more time to hone. The O1 steel is oil quenched and just a bit less tough, so it won’t hold the edge quite as long, but can be rehoned easily. It’s a matter of personal preference.”

High speed steels have additional elements such as tungsten and molybdenum added so the steel will keep its strength at high temperatures. “This is very important when using things such as drill bits and power saw blades. That high temperature strength makes the tool much more useful in high temperature applications.”

Of course, a discussion about tool steel wouldn’t be complete without a foray into the world of Japanese steels. During the Woodworking in America conference last October, master woodworker Toshio Odate explained that the composition of steel is indicated by a colored paper band wrapped around bundles of steel used to create tools. Hence, the actual color of the steel is the good old silvery-tone you are accustomed to seeing, regardless of the ‘color’ of the steel used to make tools.

White steel (steel bundled with a white paper band) is the purest variety, nearly free of impurities. This steel takes much more skill to forge, and the masters with the knowledge are becoming harder to find as they age and retire. Blue steel (yes, steel bundled with a blue paper band) has a number of other elements added to make it easier to work with, but these elements change the characteristics of the tool itself. Other varieties, such as yellow steel, are available, but are not typically used to make tools.

While this blog entry isn’t designed to be the be-all and end-all of steel knowledge, hopefully it will spur you to find out more about this revolutionary woodworking material.

Tens of thousands of years ago, the first woodworkers used bone, rock and other raw natural materials to create their works.  Since then, metals such as copper, bronze and iron have greatly improved the quality, durability and effectiveness of the tools in the chest.

But, once steel was created, tool making really took off.  Durable and resilient saw blades made cutting wood easier and chisels and plane irons could take and hold a sharper edge for longer.

With today’s modern production methods, there is plenty of quality steel out there for the woodworker to choose from. Choose is the operative word here, and many’s the woodworker who has had to decide between different kinds of steel for their new tool.  A2. White. O1. High speed…

How is a woodworker supposed to navigate this mess without help?

Fortunately, there are many guides out there to help make sense of the confusion.  One of the most knowledgeable is Ron Hock of Hock Tools, but even someone as knowledgeable as Ron needs help in properly describing the different types of steel out there.  “In my recent book [rjh1] The Perfect Edge, I had to enlist a small army of specialists to get to the bottom of the metallurgy behind today’s modern steels.”

First and most importantly, what is steel?  “It’s an alloy of iron, carbon and some other elements, depending on what you want the steel to do.  Basically, the carbon is necessary for hardening the steel through heat treatment.”

But, doesn’t that make all products made of iron steel? Not really. Cast iron is also iron and carbon, but its carbon content is too great to be considered steel, and the very high carbon content tends to make cast iron brittle. Wrought iron, on the other hand, has too little carbon to be called steel. Its low-to-zero carbon content isn’t enough to add the strength that we want from steel.

Ancient steelmakers used to repeatedly heat iron and hammer out the impurities.  It took a lot of heating and a lot of hammering to make steel in this process, but the quality was quite good in the case of Japanese and Damascus steels.

Today’s modern processes use a powerful electric arc to heat raw iron and recycled steel in a crucible.  Pure oxygen is then pumped through the molten mixture to ‘burn’ off impurities.  Elements such as additional carbon, tungsten, molybdenum are then added to control the metal’s characteristics.

Some steel is designed to be very flexible – called spring steel.  This steel has a moderate to high carbon content. Surprisingly, the composition of spring steel is not that different from harder tool steels. What makes it different is that it receives a special heat treatment to allow it to return to its normal form after significant bending and twisting. It is great for making items such as saw blades.  This kind of steel cannot hold a sharp edge for a very long, but is very easy to sharpen

Other steels have elements added to them so they will be tougher, harder and can hold an edge longer.  These are called tool steels, and they come in many varieties.  These steels are typically heated, forged to shape, then reheated and cooled rapidly to freeze the crystalline structure of the material. The rapid cooling from high temperature is the essence of hardening by heat treatment.

When looking at a premium tool catalog, you will notice that the steel in chisels, plane irons and other cutting tools is often indicated, and you will have to decide what kind you will want.  Some of the more frequently-seen types of steel include O1 and A2.  “Both are very high quality steels,” said Ron.  “The A2 is air quenched and slightly tougher.  It will take a very keen edge and hold it longer, but it does take more time to hone.  The O1 steel is oil quenched and just a bit less tough, so it won’t hold the edge quite as long, but can be rehoned easily.  It’s a matter of personal preference.”

High speed steels have additional elements such as tungsten and molybdenum added so the steel will keep its strength at high temperatures.  “This is very important when using things such as drill bits and power saw blades.  That high temperature strength makes the tool much more useful in high temperature applications.”

Of course, a discussion about tool steel wouldn’t be complete without a foray into the world of Japanese steels.  During the Woodworking in America conference last October, master woodworker Toshio Odate explained that the composition of steel is indicated by a colored paper band wrapped around bundles of steel used to create tools.  Hence, the actual color of the steel is the good old silvery-tone you are accustomed to seeing, regardless of the ‘color’ of the steel used to make tools.

White steel (steel bundled with a white paper band) is the purest variety, nearly free of impurities.  This steel takes much more skill to forge, and the masters with the knowledge are becoming harder to find as they age and retire.  Blue steel (yes, steel bundled with a blue paper band) has a number of other elements added to make it easier to work with, but these elements change the characteristics of the tool itself. Other varieties, such as yellow steel, are available, but are not typically used to make tools.

While this blog entry isn’t designed to be the be-all and end-all of steel knowledge, hopefully it will spur you to find out more about this revolutionary woodworking material.


[rjh1]Please make this a link to: www.theperfectedgebook.com. Thanks!

Pretty as a picture

My oldest son recently turned 12. Yes, it’s the last year for a while in my house without a teenager. I had better enjoy it while I can.

While thinking back about his birth, I can’t help but wonder if he wasn’t the most documented child on the planet. You see, when he was born, he was my parents’ first grandchild.

Ain't he just the cutest?

When they came to visit those first few months, the shutters were snapping like crazy. My son getting fed. My son getting changed. My son being rocked to sleep. My son getting bathed. It took a few weeks after family visits for my eyesight to return to normal after staring at that darned flash…

Back in those olden days, pictures were taken on this ancient medium called film. And, when you took the pictures, you had to take them to a photo processor to be developed. And, well, for an event like the birth of a child, you had BOXES of photos to sort through. And warehouse.

And display…

Of course, you could go into hock buying dozens of frames to display the choice photos of important moments, but why not add to the presentation by building your own picture frames?

With Mother’s Day, Father’s Day, graduations, wedding season and so many other meaningful events happening in late spring and early summer, there are many opportunities to build custom picture frames to present as gifts to commemorate special moments.

“Picture frames are insanely easy to build,” said Tim Walter of Eagle America. “They involve just a small amount of wood, but showcase your woodworking skills like very few other projects can.”

The material the frames are made out of can alter the look from basic to fancy. “Some interestingly grained wood is eye catching for flat pieces. We also offer a number of router bits that create interesting profiles and shadow lines. Our 5-piece framing router bit set offers you endless profiles when used in combination with one another or when just using a single bit at varying depths in your router table.” Tim also pointed out that these bits, when used on a workpiece glued up of contrasting boards can produce dramatic effects as the different colors and grain patterns are exposed during the routing process.

Once you have created the pieces of the frame, it’s then time to join. At its simplest, a picture frame is four pieces of wood joined to form a square or rectangle. “Just like you used your creativity to create the profile of your frame, you can put it to work here when you put your frame together. There are dozens of ways for you to securely assemble your custom made frames, some of which include biscuits, lap joints and splined miters. Whatever works for you…”

A rabbet on the back side of the frame is also a great way to retain the items that are included in a securely-mounted photograph. “A piece of glass in front protects the image from fingerprints and dust. A mat is optional, but can really jazz up the look. Then, you’ll have the photo and a secure backing to hold it all together. A stepped rabbet bit is an interesting option for you to make these cuts in fewer steps.”

Eagle America is also offering a bonus kit of tools that can help make building the frames a little easier. “Clamping those miters could be tricky, so we’re throwing in a Self Squaring Picture Frame Clamp. You have to also hang the frame as well, so we’re also adding a keyhole bit and keyhole template to make that process a little easier. We have some other goodies in the kit as well…”

My son has gotten to the age where his baby pictures are starting to become embarrassing. I think it’s kinda cute now, but I’m sure it will start to wear on me soon. No matter how old he gets, he’ll always be my little boy.

And, I’ll have the photographs to prove it!

Quick Poll

It costs money to woodwork.  Buying new tools, bits, blades, sandpaper, wood, hardware… well, it all adds up.

This week’s quick poll deals with how you handle the finances of woodworking.  Do you use the general family funds?  Have you set up a separate account for woodworking?  Do you keep a mason jar full of cash buried in the back yard?

[poll id=”119″]

Link of the week

Segmented Turning.com

Turners often look at chunks of wood and envision what designs they can coax out of the piece.

And then there is segmented turning.  By gluing together properly angled blocks of wood into rings and then stacking those rings of different diameters, wood turners can create a staggering variety of pieces with intricate designs.

This site offers tutorials on how the process works, software that allows the woodworker to design their piece and free plans for handy jigs to help build the project.  Draw inspiration from a gallery of turned pieces and even purchase kits of precut wood to get started quickly.

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