All posts by Tom

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My shop weasels

For a guy known as the Shop Monkey, you’d think that I would have had enough of animals in my shop.  But, I’d be remiss if I didn’t tell you about my shop weasels.

Some people have gremlins.  Others have gnomes. Everybody has that mischievous spirit that runs off with that important thingamabob that you need for your next step in the project, but darned if you can find it.


Oh, I know your shop is waaaay too organized to have anything like that happen.  But, for us mere mortals who work in less than pristine shops, we have swarms of these little guys all over the place.  Where did I put that tape measure?  Why can’t I find the right chisel?  It was just on my bench right here…


For me, learning to live with the weasels was a study in patience. I knew if I kept my cool once they did their thing, I could spend time retracing my steps and – magically – that missing tool would show up where I least expected it.  Also, the weasels move so quickly and with such care, they have managed to reclip my tape measure to my belt or replace the safety glasses they took back on top of my head without me feeling a thing.

Fortunately, I have developed a straightforward plan to help keep the weasels under control. It comes down to being more organized and cleaning up more.  I’ve discovered that when I place tools I get out to do a simple task – say a particular size of chisel to do some paring – back where I took them from in the first place, it creates a weasel-proof barrier.


There are other techniques you can use. From the simple lanyard type safety glass retainers which allow you to hang them around your neck to advanced router bit and saw blade organizing cases to protect and organize your cutting investment, there are dozens of ways you can deter weasel mayhem.

And, manufacturers are starting to listen.  I was pleasantly surprised to see that Festool had weasel proofing in mind when they designed their tools and the cases that went with them.  My track saw kit – with all of its numerous parts and accessories – has yet to have a weasel encounter.

For smaller, easier to conceal items such as delicate screws for a set of hinges or your router base, take a tip from another vocation that deals with weasels on a day-to-day basis.  Mechanics have long relied on magnetic bowls to hold the small bits securely while they work on another component. Magnetic bowls can be found at most auto parts stores and in many larger home improvement big box stores.


The last step I use to keep the weasels away is to clean up the wood shavings and sawdust that build up near the bench. You’d be surprised how efficiently the weasels can camouflage themselves in that stuff, waiting for an important piece to fall off the bench.  If that happens, you may never see it again… Take the time to clear that waste from underfoot on a regular basis so you too can make your shop a weasel free zone.

Now, where did I put that remote?

 

Doing the poll dance

I have an online woodworking friend, Chris Wong of Flair Woodworks. He asked me recently about something that I’ve been doing on my blog since almost the beginning – the quick poll.

Now, if you have been following along, a typical week for me starts on Sunday with the quick poll, followed by a pair of articles and the link of the week. I put the quick poll up because it gives each of you the chance to weigh in and participate in what goes on with the blog.  That’s am important thing for me… if you are involved, you’ll stick around!

But, now that you have voted, what exactly am I doing with the information?  Selling it to some secret woodworking cabal for nefarious purposes?  Nah… I’m doing it so we can learn about each other.

For instance, how many readers cut their dovetails by hand?  With all of those awesome dovetail jigs, surely it has to be a small fringe that hangs on to their old ways.  Uhh, you’d be wrong.  Of the 237 votes we got, 116 – nearly half – cut ’em by hand.  Unreal.  The next highest total was those who don’t cut dovetails… unbelievable..

I can remember a discussion I had with another woodworker who was adamant that the piece of wood that joins two mortises should NEVER be called a loose tenon.. but, that’s what 188 of 320 voters call it.  So much for that…

And, another surprising finding was that 328 of 394 voters either kept their users’ manuals handy or stashed someplace convenient for their power tools.  I thought for sure that those babies would have been long gone by the time they were working well.

Some questions were funny. Others were dead serious. Hopefully, all of them will make you think about what you are doing in your shop, and how others tackle the challenges you face.

If you would like to check out some of the results, simply follow the link to the quick poll link under the categories setting on my site.  You might just be surprised with what you will find.

 

Quick Poll

When you buy a tool, you know how it comes in one of those fancy blow-molded plastic cases, right?  It gives the tool manufacturer someplace to slap their logo, the product’s specs and the standard warnings about tool safety.

Inside, you’ll find each of the accessories for the tools placed into its own little custom-formed recess, almost like a modern version of a Studley Tool Chest. Sometimes, it seems as if art of origami came into play, as the pieces can sometimes be nested inside others.. it could have taken the factory workers a lot of time to learn how it all went in in the first place!

After you unpack the tool and – ahem – read the directions, what do you do with the fancy blow-molded plastic case?

Link of the week

Bessey Tools

After all of the help the folks at Bessey gave me on Wednesday’s post, it’s only fitting I throw a little love Bessey’s way.

Nice folks, and they make some great clamps for both wood and metal working. They also make a line of sheet metal snips for those of you who may want to do some of that kind of work.

Of course, you can never have enough clamps, right?

Can you ever have too many?

One of my favorite movies of recent years was The King’s Speech. What an awesome film. It followed King George VI of Great Britain and told the story about his stammering problem and how he overcame it. The culmination of the movie was the memorable speech he delivered to his subjects on the occasion of the start of World War II, helping to steel the resolve of his island nation.

It’s a good thing he came to power, because his brother, Edward VIII was a real weenie. Rather than take the advice of his counselors, he chose to continue a relationship with American divorcee Wallis Simpson. She was less-than-reputable, allegedly having several suitors while dating the Prince of Wales, later the King of Great Britain. She also treated the future King George VI and his wife in a manner not befitting their status as members of the royal family.  Often seen as vain and self-centered, she was quoted as saying, “You can never bee too rich or too thin.”

This quote later became the rallying cry of fashionistas and super models strutting the latest designer clothes on the runways of Paris and Milan.

While I’m neither too rich or too thin, I do know of a similar expression in woodworking circles that seems just as applicable… you can never have too many clamps. Basically, you need the clamps in your collection to hold wood together while you glue, mark out joinery or otherwise work on a piece of wood. Clamps should be strong, hold well and easy to deploy when they are needed.

Since most woodworkers don’t have the financial wherewithal to afford every single clamp out there, we need to take the time to explore the different kinds of clamps that exist and which ones can create the basis of a workable collection. I’m sure that some of you will write me to ask why I didn’t include your favorite.  Just remember, we’re looking at clamp 101 here, so bear with me.  By the way, the awesome folks at Bessey Tools helped me with my research.  Nice folks.

The pipe clamp:  What many people think about when they think clamps. They are exceptionally affordable – you buy the the head assembly and tail piece together, then attach them to a length of iron pipe you can find in any home improvement center. They are perfectly adequate for most clamping purposes, giving a lot of clamping power. You can even use a pipe coupling and attach two lengths of pipe together, making uber-long clamps.  The down side is they are heavy.  Black iron also reacts with water-based glues, staining your wood.

The F-style clamp: Also known as bar clamps, these  have a head that is fixed on one end of the clamp, and a sliding tail piece that allows you to make large adjustments. Once snugged up to the work piece, you apply pressure on the clamp by twisting the handle, extending the bottom screw of the jaw to apply pressure to the work piece. Much lighter than pipe clamps, they are more maneuverable. With their smaller clamp pads, aggressive tightening can leave crushed areas, so either watch how tightly you crank them down or use a caul to help distribute the load.

Aluminum bar clamps: Very similar in appearance to many other kinds of clamps, you’ll be able to recognize these things by their light weight. Made of aluminum rather than iron or steel, these babies are very easy to maneuver and give a great amount of clamping force. They also tend to resist bowing when pressure is applied because the aluminum is drawn into a rigid channel form. The best ones are made from aircraft quality aluminum, and they can cost a bit.

Parallel jaw clamps: These are the big daddies in the clamping world. Bessey’s K-Body clamps were some of the first out there, and they are the type I reach for most of the time. They have an enormous clamping area on both faces, and can be used in several different configurations. While they do cost more than your average pipe or bar clamp, they are solid performers and make clamping a whole lot easier.

Squeeze clamps: These one-handed clamps are as convenient and handy as the day is long.  For most of my small-project glue ups, I reach for these. Also, when I have to attach something like a stop block to my crosscut sled, I reach for these babies.  You can get a decent amount of pressure on them, and they release by tripping some mechanism that releases the clutch on the bar. I have seen these as long as 36 inches, but my collection seems to be mostly in the 6 to 12 inch range.

Spring clamps: Just like large clothes pins, these babies use spring pressure to hold the jaws shut. Again, these are light-pressure clamps and they have limited opening ranges, so don’t count on them for a lot of glue ups, but when you need to hold a molding in place or some other delicate job, they are more than up to the challenge.

Strap or band clamps: Not every project we build has 90 degree corners. Some projects have crazy angles (chairs come to mind)  or are round (or mostly round in the case of something like an octagon). In those cases, it may be tough to get a standard clamp to work right. That’s why these clamps are just so darned handy. Basically, they consist of a nylon strap, some mechanism to take up the slack and tighten the grip, and possible some corner guides.  These corner guides make gluing up miters very easy. You typically won’t use them every day, but you will enjoy the heck out of them when you need them.

Handscrews: An old fashioned tool that still is a heavy hitter in most shops. They consist of two large wooden jaws joined by a pair of threaded screws with handles on the ends.  By adjusting the handles, you can get the hand screws to open to any angle you wish. You can also use these babies to grasp the back end of a long board when the other end is secured in a vise. This way, the board is supported while you edge plane. I have also used them as a holder for small pieces which need to be routed, giving my hands a little more distance for safety.

C Clamps: The old tried and true standby. These babies are made with a c-shaped frames and a threaded post that allows the clamp to be cranked into place. While they may seem small and even cute (a word my wife used to describe the first set I brought home), these clamps are capable of providing tremendous clamping power.  Again, either watch how much force you use when applying them or use a caul to protect your work.

Now, I’m sure that I have missed a bunch of specialty clamps out there… there’s no doubt about that. But, these are the kinds of clamps I rely on for the woodworking in my shop, and you will find many of them being put to use every day.  Hopefully, this is a starting point for you on your clamp acquisition adventure, and that you find it to be a good starting point on your way to having a King’s ransom of clamps … that STILL will never be enough.

The FIRST Modern Woodworkers Association Florida meet-up!

I love when the Woodworking Shows come to Tampa. It’s a great opportunity to see my friend and fellow Wood Magazine contributor Jim Heavey (and, Jim, yes, you are welcome back to the house for more Jambalaya, if you are up for it!), sit in on some awesome classes and get hands-on time with some great tools.

This year, there is going to be something else to look forward to – the first ever Florida meet-up for the Modern Woodworkers Association. With online woodworking now a huge deal, the MWA is a place for us all to hang out virtually… but, it’s always good to get folks together in person to talk, shake hands and swap some tall shop tales.

This year, the Woodworking Show at the Tampa Fairgrounds is held the weekend of March 16 – 18. I plan on being there on Saturday, March 17. Since that Saturday is St. Patrick’s Day, I’m sure most of you would like to get your Irish on at a St. Patrick’s Day celebration, so we’ll make the meet up from about 10 – 3.  I won’t be sporting any green, but I will be wearing my Modern Woodworkers Association t-shirt I got last October, so I should be easy to find. I will look a lot like the guy in this photo:

While we won’t have a formal ‘agenda’ for this meeting, it should give us a good opportunity to get together. Since the St. Petersburg Woodcrafters’ Guild will have a table at the show, this might not be a bad meeting spot around noon…

In the meantime, I’m looking forward to seeing everyone next month!

 

Quick poll

There’s nothing like getting a brand new shiny tool. Or, maybe a sweet new jig to make your router do more. Or… well, you get the idea.

Anyway, you open the box, take out the three thousand screws, parts and and other things and – most importantly – the user’s manual. You may look at it during the assembly… or not. And, you may refer to it during the first use. Then, you are left with that darned manual..

Today, tell us what happens to your users manuals. Do you keep them handy, or do they just go away?