All posts by Tom

I'm the guy who writes the blog...

Quick Poll

The plans have been drawn up.  The tools have been sharpened.  The shop has been prepped.

The only thing you need to do is buy wood to build that special project.

Now, where will you get the wood from?

In years past, there was little choice – all lumber was bought locally at a hardwood supplier, construction yard or at a local sawmill.

Today, the Internet offers a tremendous variety of sources to choose from.  Whether you look at an online auction such as eBay or find an online provider, your purchasing options are seemingly limitless.

So, this week, I want to know if you have ever taken the plunge and bought your lumber online.

[poll id=”58″]

Link of the week

The Artisans’ Program

On the tough streets of Washington, DC, many young men and women believe they have very few choices available to them.  Poverty and violence are widespread, and a life of drug dealing and crime is often seen as the only way to success.

However, there are organizations staffed with volunteers who are working hard to show that there is a better way.  One of these organizations is the Covenant House.  In addition to providing shelter, food, drug counseling and other services to these at-risk kids, they put a major emphasis on vocational training – including woodworking.

The Artisans’ Workshop is a woodworking program run through Covenant House.  Troubled kids who show the dedication to learning and are serious about staying out of trouble can enter this program and learn the necessary skills to build projects.

This isn’t merely some program to keep these kids occupied.  It’s an intensive course which teaches these budding craftsmen valuable vocational skills and offers job placement assistance.  Their success stories are impressive, with graduates going to land positions with home builders and other finish carpentry companies.

The students help fund the program through the sale of items they build.  The projects are impressive, with tight joinery and an outstanding choice of hardwoods.

Woodworking to the extreme

It has happened again… and I couldn’t be happier!

A cribbage board built at the Palmer Base wood shopLee Valley tools has published another one of my articles.  This time, I interviewed Frank Howell with the Raytheon Polar Services Company (and a talented hobby woodworker) who told me about the exciting woodworking taking place in Antarcica.

Believe it or not, woodworking thrives on the desolate frozen continent.  It turns out that all three of the American Antarctic bases has a woodworking shop, and the hobby woodworkers who are stationed there have the opportunity to use the tools to keep themselves busy during their down time.

Click here if you want to read Lee Valley’s current newsletter or subscribe to receive a copy by e-mail.

If you would like to read some of my older published woodworking articles, visit my Woodworking Chops page.

Shop Q&A – Face Vise Location

I’m building a bench/cabinet for the shop with the intention of having a bench for planing; my assembly table doesn’t have dogs and doesn’t have enough clearance for a face vice.

So, my question: I’m right handed and have the board to the right of me when planing.  Where’s the face vice go for edge planing?  Is it on the right side of the bench (hence, at the beginning of the stroke) or on the left side (end of stroke)?  I could see putting it on the left to get it out of the way except when planing and using a jack board on the right side, and I have provisions for jack board holes.  If the choice is arbitrary, do you see a down side to putting it on the left, thus, out of the way for most bench work?

-Paul-Marcel

My vise is on the front left side of the benchHey, Paul, thanks for the question.  Of course, where you place the vise is your own decision, but I think that you’ll find the traditional place is on the corner opposite of your main hand.  In your case (and mine), it’s gonna be on the left side of the bench front.  Basically, you want to push the plane toward where the vise is located.  This way, a board jack merely has to support the work, while you get the gripping power and most support from the vise at the end of the push.

I’ve seen people put two vises on the front of their bench, but that’s overkill.  Just get a solid face vise, shoulder vise or leg vise and crank down on that sucker.  You’ll be happy…

Quick Poll

Building kitchen cabinetsWhen it comes to building large projects, there has been a big shift in the past 30 years.  For instance, if I go to the Reader’s Digest Complete Do-It-Yourself Manual published in 1973, their instructions to build a set of kitchen cabinets indicated that you should build them piece by piece on site.  Judging from what I have seen my friends tear out of their kitchens from homes built in that time period, it seems that was the primary, if not only, way to build.

Fast forward to the 1990’s, and wow, what a change.  New kitchens are built in modular units in workshops close to the large table saws, miter saws and workbenches to ensure a high level of accuracy.  Then, once assembled, these modules are brought to the site to be installed.

While this applies primarily to kitchen cabinets, plans to build other large projects have reflected this change.

Yet, still, I have seen and heard of woodworkers who still build their projects the old way, stick by stick on site.

So, my question this week is about your building process.  Do you build on site, in your shop or have your methods changed?

[poll id=”57″]

Link of the week

Fine Woodworking’s Reader’s Gallery

A Japanese-inspired chest featured in Fine WoodworkingLooking for inspiration for your next project?  Every month, Fine Woodworking magazine features a selection of the outstanding projects built by their readers.

Some are classic pieces – authentic reproductions of Shaker, Hepplewhite or other historic woodworking styles.  Others are quite modern – artistic visions realized in wood.

Regardless of the style, this showcase of projects is one of the most valuable features published every month in Fine Woodworking.  Besides being the ultimate brag book for the featured woodworkers, these completed projects can serve as a jumping off point for woodworkers looking to design and build their own projects.

This page features the works published in the 2000 – 2006 editions.  They are definitely worth a look.

Woodworking Spotlight: Pat Warner

Pat WarnerThe router is one of those tools you are not sure that you will need before you buy it, then you wonder how you ever got along without one after you get it.  There are scores of tasks a properly equipped and skillfully handled router can tackle. Of course, discovering everything a router can do is frustrating trying to learn on your own.  It’s easier if you have a knowledgeable guide along to point out the pitfalls and steer you in the right direction.

Pat Warner is just the kind of person who can help you along the way. You see, Pat is a big fan of the router, and has found a number of good uses for the tool. It’s amazing, considering his first experiences in the craft.  “As a small child, I knew I wanted to build with wood.  Back in the second grade, I made two small chairs out of pine and a few nails.  Of course, this wasn’t during shop class – I had been ushered out for causing a ‘disturbance’ and there were no witnesses to the fact.”

Router Edge GuideTurns out that this child prodigy had to wait another 30 years before he got active again in woodworking.  While learning the ropes on his own, he got his first exposure to the router.  “It was 1972, and I got a Craftsman 1 HP router with a 1/4″ collet.  I was hooked, but surprised to learn that this tool could do a lot only with extra cutters, jigs and other fixtures.”

Today, Pat runs a successful commercial website offering sound advice and jigs for sale, as well as writing such books as The Router Book, Working with Routers and Fast, Easy and Accurate Router Jigs.  Pat designs and builds jigs that put accuracy and safety first.  “My jigs are designed to give incredible control to the routing process.  While there is always an inherent risk with any power tool, by using the tool properly and with great forethought, you can significantly reduce that risk while gaining tremendous accuracy.”

Fast, East and Accurate Router JigJigs such as the four-faced tenoning jig which I built are very clever and well thought out.  Warner offers this and many other completely built jigs for sale on his website.  “If you are the kind of woodworker who would rather be building furniture than laying out and building jigs, check out my site.  I’m pretty sure you can find the jig that will do the task you need.”

It’s not just jigs with Pat.  You can buy a series of replacement base plates that can make your router more versatile, and Pat even offers one-on-one classes at his southern California workshop.  “Students love to come to the sunny workshop to learn all about routing.  It sure beats trying to learn about advanced routing techniques by yourself in your northern shop in the dead of winter…”  Pat also works closely with router and router bit manufacturers to help develop and test their new products before rolling them out to the public.

Sliding DovetailsOne question Pat gets frequently is about how a router novice should acquire bits. “There are two schools of thought.  The first is to buy one of those huge mega sets of 100 or more super-cheap offshore router bits and learn on those. Understand that you may become frustrated with the quality  and end up replacing the ones you use the most.  But, that’s OK – you will learn a lot.  The other is to buy high-quality bits one at a time as you need them. Sure, you may drop some big bucks on a very high quality bit, however, you will enjoy the results for a very long time.”

Does Pat believe that the router is the only way to cut any and all joinery? “Not at all.  In fact, if you are comfortable doing a particular task with another tool  – and you get great results – don’t change.  However, if you are constantly scratching your head wondering how to do something better, chances are that their might be a router-based solution that will help to make you a better woodworker.”

What does this router guru find to be the most enjoyable part of his job?  “Well, it would have to be creating a new and unique jig that helps solve a problem.  Oh, and then going out and building something neat with that bugger!”