Let there be shop light

When you woodwork, you really need to be able to see what you are doing. Clearly.

Part of that is being able to extract the dust, chips and shavings from your work area. You probably also want to wear some high quality eye protection – corrective if needed. And, you need light. Lots of it.

There are many schools of thought when it comes to lighting your shop. Some advocate 100% natural sunlight, allowing you a raking view of the project you are working on. Others recommend flooding your shop in scads of overhead light bright enough of attract the attention of 747 pilots on a landing approach.

For me, well, my lighting situation stinks. Although it is much better than it used to be. At one point, the garage had one single ceramic screw-in light fixture. That was it. Man, was that place a dungeon.

Since then, I have installed a pair of two-bulb fluorescent lights. Those suckers throw a whole lot more light than used to be there. And, for a while things worked out well. I even added a hanging shop light over my bench to get some additional light where I was working. But, ya know, that arrangement always seemed awkward. I had to turn the lights on, and then pull a switch to add more light. Invariably, I would forget to turn the light over the bench off, and there were times when I would walk out to the shop after a day or two, and discover it hadn’t been turned off.

So, I decided to do a little something about my lighting situation. First things first, however. My automatic garage door opener hadn’t worked in about two years. I would manually open the door when I needed access to the shop, but the vast amount of time, it would stay closed. Recently, the big home improvement mega store was offering a great deal on a garage door opener, and installation included lubrication and balancing of the garage door.  The best part?  The unit came with two lights – one in front and one in back. I put a pair of compact fluorescent light bulbs in them that have the equivalent of 150 watts. Since the run on considerably fewer watts than advertised, they really boosted the light output.

What next? Well, My plan is to reuse the existing lights, placing them in more advantageous locations to help light more of the shop. The next step is to install a new eight-foot long shop light in the middle of my shop. This unit is pretty cool, because it uses four four-foot long bulbs, instead of the much more expensive eight foot bulbs. I will also link the three separate lights together so they all come on with a flip of the switch. With these new lights and the garage door opener, it will definitely brighten up the area.

I also need to put some lights up at the miter bench to throw off a little more task lighting, get a magnetic base light to get some more light over by the band saw, and I think I’ll be good to go.

And, if I do it soon, I might have all the lighting upgraded before I have to start wearing cheaters!

 

Link of the week

PD Good’s How to Build a Drum

When woodworkers talk about building an instrument, a guitar usually comes to mind. Maybe a violin. Maybe a dulcimer.

But drums?  You bet!

This site, run by PDGood, goes into very good detail about the materials, methods and special hardware needed to build a drum kit. Whether you choose to go with plywood, segmented, steam bent or solid construction, there are plenty of options for the budding skin smasher. Hardware selection, wraps, glue choices and drum heads are all described in detail, giving in-depth insight into the building process.

Build your own drum set?  That can’t be beat!

My new tool

Look at this baby right here! Yup, I’m just strutting as proud as a papa, because now I am the happy owner of a drill press.

The only problem is that I bought this tool back in 2003.

Lemme explain. I have heard from other woodworkers that a drill press is a piece of must-have equipment for the shop. You can do all kinds of stuff with it. Why, you can bore holes. But, you can also use a circle cutter. And a plug cutter. And a sleeve sander. Gosh, there are a ton of tools you can use!

As far as applications? Sanding. Cutting mortises. I mean, drill presses are Jacks of all trades. So, I collected my pennies back in the day, and I went out to the local Lowe’s and purchased this.

Now, it’s not the most tricked out drill press out there. Not by a long sight. There are no lasers, no hold downs, no expanding tables… Just a really basic, smallish sized unit with a fairly powerful motor, an adjustable table and the ability to drill nice straight holes.

The only problem I have ever had with the unit? I couldn’t find a place to put it. Just as with my miter saw, it sat, tucked neatly away behind a piece of shop furniture for the better part of a decade while it got covered with dust.

There were times I used it for sure. I would have to squat down and manhandle the unit out from its hidey-hole, find a place for it – usually on the workbench – and use it to do the five or six things I needed done. After that, I would manhandle it down into storage again.

I tried to make it more useful by building a rolling cabinet for it. Some plywood, a few casters, a handful of screws and BAM, I was there. I even made the piece the same height as my workbench so I could use that for infeed or outfeed on my table saw. But, the vast amount of time, the drill press sat in its case.

When I pulled the side cabinet out this past weekend, I was wondering if I could fit the drill press under there with the drill mounted to the top. The stack was about six inches too tall. Flummoxed, I spent the better part of my evenings after work trying to figure out how I could make this arrangement work. That’s when the idea hit me… how about a cabinetectomy?

Using my track saw, I set the case on its side and sliced it apart about six inches from the bottom. Once it was free, I banged the bottom of the case free from the three sides and screwed it back into place. I stood the drill press up on it and wheeled it over to the new area. It fit with about two inches to spare! I used a pair of screws and some fender washers to attach the drill press to the top of the cabinet, and then cleaned the caked-on sawdust off the tool. Much nicer.

I also took the opportunity to gather up all of my drilling supplies and stash them in that cabinet. This way, when I need to do any work at the press, I can simply reach in, find the bit and get to work.

The best part of this whole operation? It took maybe ten minutes to get the stand cut to size! Now, I have to build myself a little bit more useful table to expand the small machinist table – something with a little T-track to help make drilling a pleasure.

I’m looking forward to getting some good use out of my nearly decade-old brand new tool.

Found space

My shop fills a standard two-car garage in a typical Florida ranch house. Which means I have about 400 square feet of area to work with.. a pretty decent amount of floor space to do woodworking. But, only if it’s laid out well. Otherwise, you are going to end up with huge areas of dead space and tools you can’t access.

I recently reclaimed a ton of space when I built my miter bench setup across the back wall of my shop, but I still needed MORE space!  Why? Well, I have got to have some more locations to set up a few new tools. But, where the heck will I find it? Knock down a wall and expand?  I looked around the shop for a while, and then a thought hit me…

What exactly is in this side bench?  This is an old base cabinet I had gotten from a friend who was redoing his kitchen. And, I had put it into the shop about six years ago, and it was a nice area to put some planes onto, and it collected a lot of stuff that just ‘landed’ in the garage from the living area. But, what was inside?  I decided to reach in to see what was there. I was stunned.

The two pull-out drawers were full of useful stuff. Safety glasses, gloves, new respirator filters.  That was nice. But, under the cabinet, behind the drawers? Holy smokes. Some miscellaneous hardware. A few attachments I was never going to use for my air compressor. Empty blow-molded tool cases. A few old sheets to use as drop cloths. Man, what a bunch of junk! This stuff should have been pitched years ago, but for some reason, I held on to it. I guess I was waiting for it to age to perfection.

Since this served more as a place for my plane till to sit (and my bike to rest against), I decided that it was going to have to go. At nearly six feet long and two feet deep, I figured if I removed the cabinet, I was going to get myself quite a bit of square footage to work with. So, that’s exactly what I did this past weekend.

Fortunately, it took removing only a few screws to get the cabinet free, and with a healthy tug (I’m glad I didn’t put my back out), the entire cabinet pulled out from the space. Sliding the cabinet across the shop floor stunk as well, but I managed to muscle it outside into the side yard, ready to be chucked this coming Friday in the huge trash pick up day.

The area was very grungy. Lots of dust got behind and under the cabinet, so the broom and shop vac made an appearance to get the area cleaned up and ready to be thrown back into use.

Right now, it’s full of stuff that’s being stored, but over the next week or so, I think there will be some new shop features taking up space there. But, those are some other posts for another day…

 

Quick Poll

For professional woodworkers, it’s the way they keep food on the table and a roof over their heads.  For amateurs, it’s a sign that they have arrived as respected crafts person.

Yes, selling your work is a big step to take.  Whether you are building pieces on spec to be sold  at a craft show or you are building on a commission or contract for a particular customer, there’s nothing quite like the thrill of the exchange of money for a completed woodworking project.

Now, given the current economic climate, it may have been a while since you have sold a piece, but we’re looking to see if you have ever sold one of your creations.

This week, we want to know if you have ever sold a piece of your work and what the experience was like for you.

Link of the week

Ron Hock’s Sharpening Blog

After this past Wednesday’s post on tool sharpening, I just had to make a link of the week to my good friend Ron Hock’s blog.

Sure, Ron has his Hock Tools site, but on his blog, you get to know more about this metal maestro. Ron really opens up, giving readers an insight into the mechanics of sharpening, furniture design and building and other items that catch his interest. He’s had articles on the DIY heat treatment of steel (don’t try this in your kitchen, OK?), features on notable woodworkers and he’s even helped me out by posting about Get Woodworking Week!

One of my favorite posts, however, was the one where he recommended a movie about the Steinway Piano company… even his movie reviews are worth a read.

Thanks, Ron!

part of the Wood Talk Online community