License to drill

Monkey. Iggy, the Trained Shop Monkey.

I’m not 100% certain what’s going on with Tom these days, but I’m not sure that I like it. He has this thing – all of a sudden – about James Bond movies and the old Mission: Impossible TV series. He’s been at it non stop for about a week now. His poor wife had the bad idea to rent the newest James Bond film Skyfall, and he just went on a rant fest about the movie. “It’s not as good as the old movies! There were no gadgets! Where are the Bond girls?”

Double -0-Dipstick

Since then, he’s been forcing his poor kids to watch those movies and those TV shows pretty much non stop. I can hear that Mission: Impossible theme song out in the shop, even over the sound of the router. He’s obsessed.

But, the movies and shows do bring up some interesting discussion. I mean, they did do some great stuff with those spy gadgets. No matter how bad the situation got, they always had the ge-gaw or doodad that was able to open the door, eavesdrop on the most important conversation or make a clean getaway. How many times do we as woodworkers find ourselves looking for that one particular tool to get the job done?

That’s why I was so happy to receive a few sets of special super-agent drill bits from our friends over at Bora Tools They carry the Fisch brand bits, some really high-quality babies. These bits are ready for their special mission – drilling wood.

Boring in wood takes special bits

Drill bits, you must be thinking.  What’s so special about those? Unlike regular split-point bits, those designed for drilling wood provide some advantages for the task. Split point bits can skate or walk when they contact a wooden surface. If you take the time to create a center point where the tip of the bit can bite, that can improve things. But, I discovered that this skating can really reduce accuracy when you need to do something very precise, like bore holes to make a mortise.

Brad Point

Enter the brad point bit. These bits have a center point that helps the bit start true, as well as cutting lips on the outside perimeter of the hole. This allows the bit to score the outside of the hole, allowing for a very clean entrance. Twist bits can rip out wood fibers when they enter the hole, leading to some ugly holes.  Deep flutes also assist with chip extraction, a big plus when drilling into any kind of wood – soft, hard other wood product like MDF.  They also drill flat-bottom holes. This may not seem like too big of a deal (especially for Double-O-Six-and-two-thirds), but it is huge, especially when you are doing precision work like boring for doweling or inserting parts.

The Wave Cutter Forstner

Once you get to a bigger size, enter the Forster bits. These babies do many of the same things that the brad point bits can do, only for much bigger holes. Rather than looking like traditional twist bits, these have a shaft and a cutting head forged from the same steel. Since the head can be up to – and larger than two inches in diameter, they do a good job boring larger diameter holes. Once again, there is a center point that helps secure the bit before it enters the work, and the outside rim of the cutting head shears the perimeter of the hole, giving a very smooth edge. Between the outside cutting edge and the center point, sharp angled edges cut what looks like plane shavings out of the wood. These bits also excel in cutting holes that other bits would have a hard time with – angled holes, holes that go past the edge of your board… the works.

Jeez, Tom, take it easy

With a set of bits like this, any secret agent would be more than equipped to tackle even the toughest mission. Now, how do we pry Tom away from the couch and get him back into the shop? Yes, Tom, I see the secret agent in a tough predicament… sigh…

 

Quick Poll

A table saw is a great tool for woodworking. It’s a real multitasker, cutting boards to size, molding profiles, joinery.. the works.

But, it has to be properly tuned and aligned in order to do its work properly. Otherwise, you can see burning, ragged cuts or other issues that you aren’t going to be happy with.

check that table saw!

Some of the important tasks involve ensuring the blade is aligned parallel to the miter slots, the 90 and 45 degree bevel stops are dead on, the rip fence is square to the table and parallel…  the works.

So, today, it’s time to answer the tough question… how frequently do you align the features on your table saw?

 

Link of the week

Half-Inch Shy

What is it about the 48th state to join the Union that attracts so many talented woodworkers?

Today, we go to Arizona to meet another skilled craftsman, Paul-Marcel St. Onge. His blog, Half-Inch Shy, takes its name from the good old early days of his woodworking experience, when he would measure three times, add some extra onto the board and still cut it one half inch shy. This never stopped amazing his dad.

Kick save and a beaut!

Today, Paul-Marcel has cleaned up his act and is making some sweet furniture, blogging and producing a ton of really awesome videos.  You can check him out at many woodworking shows demonstrating for Bridge City Tools.  Oh, and he loves hockey. Just in case you couldn’t figure that out!

A case for the quarter

When my mom gave me my first router for my birthday a bunch of years ago, it had a 1/4″ collet. She gave me a collection of some pretty useful 1/4″ shank bits to go along with it. That was totally awesome.

Until everything I read said that no, you don’t want to use 1/4″ shank bits. The 1/2″ shank bits have more metal in them, meaning they are far more stable, stronger and able to give cleaner cuts.

So, I laughed as I gave away most of my 1/4″ shank bits. I mean, I was on a mission to eliminate them from my router bit collection. After all, they were inferior, right?

I loves me my router...

Not so fast. I have recently come to kick myself for giving up the nice collection of bits I had amassed. I bought one of these – a DeWalt 611 multi-base ‘trim’ router. It’s called a trim router because, way back in the day, they were really only used by cabinet installers to trim laminate and do some light work on a job site. That was until woodworkers discovered just how handy these little babies really are.

With one hand on these routers, you can do small dadoes. You can put a profile on an edge. You can do a ton of different jobs that would be too small, too delicate or too restricted for a bigger unit. The DeWalt also has some sweet features that other routers in its size range just can’t touch – LED lights in the base and both a plunge and fixed base. It’s router nirvana.

I have had to find some good advice on going back to the 1/4″bits that I so hastily disposed of. Fortunately, I was recently at the Infinity Cutting Tool’s router basics class last month, where I had a lot of time to ask a bunch of what I thought were stupid questions, but were pretty darned smart after all.

Quarter inch vs. Half inch bits

For instance, I asked why anyone still made 1/4″ shank router bits at all. David Venditto, an old hand at router bit technology, was able to explain that for small diameter bits, it would be wasteful to make those with a larger shank. For instance, we were using the instructor’s DeWalt 611 (no wonder I wanted one so badly) to do some hinge mortising. So, we went with a small downcut spiral bit. That’s when I asked why spiral bits that were 1/4 or 1/8 inch didn’t come with half inch shanks. He told me that there would be so much material removed from the shank, it would drive the cost up considerably, yet not provide any advantage.

Small roundovers don't need much muscle

Another situation comes in when you are trying to use edge molding bits. For simple small-radius round overs, chamfers and the like, there is very little wood being removed. Since that is the case, the router doesn’t need to be a full powered animal – a smaller, more maneuverable router could do the job just as well.

And, in many cases, proprietary bits for jigs can come only in 1/4″ shank bits. The Keller Dovetail Jig, for instance, uses 1/4″ shank bits for both the tails and pins. Since that is the case, replacement bits for these jigs need to be made to match.

This shank needs more meat

David was very clear when he explained that half inch shanks were far more preferable when removing larger amounts of material. And, even though some manufacturers do make bits such as stile and rail sets that have quarter inch shanks, it’s better to have more mass and strength in the bit to reduce chatter and prolong the life of the bit.

OK, maybe the announcement of the demise  of the 1/4″ shank router bit was a bit premature. With this new generation of fully-featured compact routers, the 1/4″ bit will probably see a renaissance. And, that’s OK with me!

 

Oooop! Ooooop!

Hi, everyone. It’s me, Iggy again.

I was reading the latest edition of Wood Magazine, and you will never guess what… I saw an article by Tom. But, this time, the great ape wasn’t messing with wood. He was offering some advice for people who want to protect their stuff when a disaster is coming. Now, I know that Tom is a walking disaster with oposable thumbs, but I think they may have found something he’s good at – disaster preparedness.  Believe it or not, what he had to say made some great sense.

May 2013 Wood Magazine

Now, that’s a first!

What I was most excited for was that my mentor, svengali and muse Marc Spagnuolo is also featured in the magazine as well. He talks about how tired he was after his adorable son Mateo was born, and how dangerous it is to work in the shop when you are really fatigued.

Which is funny, because I’m really tired of Tom’s shenanigans, but I still manage to work in the shop …

Quick Poll

Problem?  You say I have a problem?

Problem?  Who has a problem?

Many woodworkers buy the wood for their upcoming projects as they need it.  While others, well … I wonder if there may need to be a wood hoarder’s anonymous chapter started in some cities. They have huge stockpiles of boards, lovingly bought for that dream project that they envision building sometime in the future.

Today, let us know what your wood storage situation looks like. Do you buy as you need, or do you stockpile for the future?


 

Link of the week

Midnight Woodworking

Do you remember Adam Wroten? He’s the young fellow who won the Bora Tools English square and marking gauge set up?  Well, that little dude and his dad Lawrence have gotten into the online woodworking blog community!

Adam checking out the fit and finish of the cabinet

Adam and Lawrence are documenting their woodworking adventures a little more frequently than I update mine (hey, guys, no fair!).  The big project they have just finished is a sacristy cabinet for their church. How’d they do? Well, you be the judge … buy, my guess is the church members are some lucky folks to have this dynamic woodworking duo in their midst!

 

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