Link of the week

Chinese Woodworker

When most people think about Asian woodworking, their thoughts turn toward traditional Japanese woodworking tools and techniques. But, on mainland Asia, the Chinese have a long and interesting history when it comes to woodworking as well. The only problem is that there is very little information out there about it.

Master Craftsman Li Sifu
Master Craftsman Li Sifu uses a traditional hatchet to dimension a board.

Today’s link of the week can serve as an excellent primer into the world of traditional Chinese woodworking. From the tools and techniques to links to books and collections of these pieces, the site offers a broad introduction to how Chinese woodworkers plied their trade. It’s definitely worth a read.

 

A chain reaction

It all started in an electronics store. Yes, that’s right, not a single woodworking tool in sight.

For Christmas, my mom and Rhonda’s parents sent us some cash – as they do every year – to buy something nice for ourselves. The TV we had in the front room was a circa 1999 purchase, and it served us well for such a long time. But, as with all other electronics, it’s lifespan was limited, and the picture left something to be desired.

The TV

So, Rhonda and I bought a new TV. Really nice one with and HD tuner, built in wi-fi, and a gorgeous picture. A 42 inch model. Which created an unforseen problem – and an opportunity for a certain woodworker to strut his stuff.

So, over the recent holiday break – when I wasn’t aching with a terrible sinus headache – I started working on a new set of cabinets for the front of our living room. Basically, I wanted to build a low console cabinet for the TV to sit on, the stereo and other entertainment equipment to hide in and storage. That’s a critical component of living in a basementless Florida ranch house.

Cutting Grooves

I discovered that my new workbench – even though it was designed in the early 1800s – was awesome for modern plywood cabinetmaking. I was able to balance the sheets of plywood on it and use my track saw to break down the components. From there, I was able to cut a groove to hold the 1/2 inch backs.

The Kreg jig

On the tail end of the bench, I clamped my Kreg pocket hole jig and drilled the holes onto the sides. After that, I used some glue and pocket screws to assemble the boxes. I can remember from several cabinet projects that building the boxes is so easy, and gives you a false sense of nearly being done with the project. In reality, there are a lot more steps to go after you have three big boxes.

Assembly

For legs, I went with the design I had used on my banquette project from last year – the stiles of the cabinet sides extend four inches below the bottom of the boxes to serve as feet. I tapered those feet to give a little more grace to the project.

Extended stiles

I made the back feet just simple pieces of plywood pocket screwed to the bottom of the boxes, in a little bit from the back of the cabinet (so I didn’t have to remove the baseboards).

Back Feet

I will pass on a piece of hard-earned wisdom – do with it as you will. When planning a cabinet job that will go from wall-to-wall in a space, don’t build the boxes to be the exact dimensions of the room. You need about an inch of play total to allow the boxes to fit comfortably. You can hide the spaces between the boxes with trim, and you won’t have to cut your completed boxes apart to gain that space.  Trust me.

With everything attached to the studs and each other, I added some filler strips to ensure that everything looked clean and gap free. I bored some holes in the boxes to allow for passage of the cable and power cords, and even had my son Dominic drill the shelf pin holes using a jig to ensure proper spacing.

The temporary stopping point

While I got most of the work done, I have to build and add some shelves, paint the piece in place (and the wall behind it), build some tops (maybe oak to match the laminate floor) and build some sliding bypass doors. That will be a first for me.

As for the old corner TV cabinet where the old set lived, it’s not going anywhere. I will have to build a pair of doors to convert that open area into some closed storage.

For now, well, hey, we have a comfortable place to sit and watch some ultra-clear HD TV…

Quick Poll

Happy New Year!  Ok, it’s a few days past New Year’s Day, but still, we are in the first week of the year.

Happy New YearsIt’s that time of the year when people make resolutions. To see more of the world. To push for that promotion at work. To shed those excess pounds.

As a woodworker. there are lots of things we can resolve to do. Built that project you have been putting off. Learn a new skill. Try working with a new wood.

This week, tell us if you have made any New Years resolutions when it comes to woodworking, or do you pass on that?


Link of the week

The Crazy Canadian Woodworker

It is with much sadness that I discovered that Paul Moore, known as the Crazy Canadian Woodworker, passed away on December 28.

Paul Moore doing his Crazy Canadian videos

Paul was definitely a showman, playing up his North of the Border schtick while imparting some awesome woodworking know how on the Woodworking Show tour and on his YouTube videos. Not only a knowledgeable woodworker, he helped develop a number of innovative tools for work on the band saw.

Bowl cut out

Last spring, I watched him cut one of his famous Ditchwood Bowls using his round ripper jig. It was so elegantly simple, and produced such great results.

While Paul’s passing is a major loss to woodworking, his skill – and humor – will prove invaluable for woodworkers for years to come.

 

Little Norm makes a resolution

Happy New Year, everyone!  I’m sure that some of us are sleeping off what happened last night, while others are already up at at ’em, seizing the first day of 2014.

Someone who was up early this morning is my friend, Little Norm. Every since his days hosting the Teeny Weenie New Yankee Workshop, Little Norm has taken a lot of abuse from folks who had him pegged as a power tool only woodworker. Well, Little Norm is ready to show he’s turned over a new leaf, and he has taken some time this New Years Day to build himself a cabin in the woods.

Break out the axe

First, Little Norm broke out his shiny new axe to start notching timbers to make sure they fit. “Measure twice and cut once,” says Little Norm.

Coming together

As the work progressed, Little Norm was ensuring that all of his timbers were notched properly. Remember, Little Norm, wear those safety glasses!

We're gaining on it

After a few hours of hard work, Little Norm stopped to get a cup of coffee, eat some black eyed peas and collard greens (he is in Florida) and show his progress. “We’re gaining on it!” Little Norm exclaimed.

Muscling in the gables

Once the walls were up, Little Norm used the back of his axe as a persuader to help knock the gable ends into place. “Yeah, the building inspectors here in Florida don’t like gable ends, but since this is a weekend fishing cabin, I don’t see it being an issue.”

Putting up the roof slats

With the gable ends up, Little Norm turned his attention to the roof planking.  Yes, the wood is a little green when riven from the cypress logs, but since the humidity in these parts never drops too low, Little Norm doesn’t seem to upset.

Flashing the chimney

Yes, it’s Florida, but Little Norm insisted on a fireplace in his cabin. This way, he had someplace to kick up his feet on a chilly night, make some S’Mores, and maybe smoke a little venison sausage…

Uh oh

Uh oh. It’s Little Norm’s agents, and they don’t look to happy to see that Little Norm has gotten away form his power-tool reputation from the Teeny Weenie New Yankee Workshop.  Looks like Little Norm may want to start renegotiate his deal with the show after this!

Everyone, have a very Happy New Year, and let’s make 2014 a great one for woodworking!

 

Quick Poll

While the holiday season so far has been great, the one thing that could have definitely been improved for this time off is if I could get rid of this totally awful sinus infection. I’m on my second course of antibiotics, heavy duty steroids to reduce the inflammation and a whole bunch of Advil. Bleh….

That's one sick monkeyEven though I have been feeling crappy, I have been able to spend a little time in the shop doing some maintenance and playing with a few toys that Santa brought.

For today’s quick poll – have you ever done any woodworking when you were sick?


 

Iggy’s Holiday Wish

‘Twas a few days before Christmas, and this monkey was fine.
Tom was about to just bore you, so I asked for some time.

You see, he’s been distracted, spending long hours at work.
So I figured I’d be nice and not such a jerk.

So, here I was, working on my poetry
In the time of the year that – in Florida – isn’t quite wintry.

The messy shop

Out in the shop the place was a mess.
With shavings and sawdust, something I’d need to address.

With a scratch of my nose and a wink of my eye
Brooms and vacuums at work, time started to fly.

The shop was all cleaned, yet little time had really passed.
I did a deep cleaning, not something half… uhhh… (well, you know!)

And, now it is neat

With everything neat and back in it’s place,
The shop looked quite pleasant, not an ugly disgrace.

And, in the vice chops, cranked tight, not too loose
Some boughs that were harvested from the trunk of a spruce.

Spruce boughs

Now these should fill the shop with a lovely aroma
Which should bring Christmas cheer to Tom and his senora.

After the cleaning the shop, but before I retired
I looked at Tom’s gift list – in projects he was mired.

“I can build these things,” I confidently proclaimed.
“But I’ll have to step on it, it’s the 22nd!” I exclaimed.

So I check the project status, and to work I did hurry
For some parts of the project, I just did have to scurry.

I felt like I was at the North Pole, a right hairy elf,
“If these things are going to get done, I’ll have to do them myself!”

WIne holder

Now, one project I had finished, it was a heck of a job
I decided it would be given to Tom’s friends Pam and to Bob

The wine caddy I’d built to sit on top of a bottle.
I’d finished it quickly, working at full throttle.

It looked so majestic, of mahogany and maple.
On top of the bottle, why, it almost looked Papal.

And when presented to the couple, they were both very surprised.
They thought it was Tom’s work, and couldn’t believe their eyes.

Surprise!

They fell in love with it, but had one rebuke,
“This work is too fine to have come from the Mook.”

That’s when I swung into the room and asked them to heed.
“It wasn’t from Tom, the builder was me!”

With a bottle of red (That is Bob’s favorite quaff)
I bid them both a Merry Christmas, bowed and my hat I did doff.

After bidding farewell to Bob and to Pam
I snooped around the tree to check out Tom’s latest scam.

The tree!There were presents galore for the kids and his wife
But I couldn’t see any for his favorite monkey for life.

I guess the best part is any tools he does receive
I’ll see out in the workshop – and straight to my mitts, I believe.

So I looked for the big boy to check his gift list.
But, I couldn’t find him – I was about to get miffed!

I looked ’round the house, looked both high and down low
But, knew not where it was, I was not sure where he’d go.

When, at last there was but one place to check.
It was his bedchamber, I said, “What the heck?”

But, from inside the room, there was what sounded like a bear.
My feet they did pause, protesting, “We’re not going in there!”

But, I screwed up my courage, and walked into the room.
My palms they where sweaty, my heart it did boom.

Visions of sugarplums...

But my fears were unfounded, the room was quite safe
Because it was Tom, with a grin on his face.

He was fully reclined, deep deep in his slumber.
His snores were so loud, they shook all the lumber.

While he is very funny, I know he’s no fool.
He was actively dreaming about getting some tools.

So, I backed from the room to give him time to rest.
When he’s fully rested, that’s when he does the best.

I’ll tell you this now, I’m not foolhardy
You can count on no post this coming Wednesday.

Because his kids are up early on a Christmas morning
With his family he’ll be, his blog duties he’ll be shunning.

I’ll pass word from Tom, and this comes from his heart
Merry Christmas to all, have fun you must start!

 

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