It’s not personal. It’s strictly business.

The GodfatherDon Vito Corleone lay in a hospital bed clinging dearly to life after an attempt on his life by the the Turk, Sollozzo.  Vito’s son, Santino, paced angrily, demanding vengeance for this act. Family Consigliare Tom Hagen urged patience, asking Santino to get control of his anger.

Finally, after much heated debate, the Don’s youngest son Michael spoke up.  Someone who had been formerly shielded from the family ‘business’, Michael offers to take matters into his hands and ‘take care’ of Sollozzo.  When asked by Santino if this was in response to being slapped around by a crooked cop on Sollozzo’s payroll, Michael responded by saying, “It’s not personal, Sonny. It’s strictly business.”

Of course, I am referring to one of the most remembered scenes of was has been argued to be one of the greatest movies of all time, The Godfather.

Now, what does this have to do with woodworking – besides all of that gorgeous dark woodworking and paneling found in Don Vito’s office?

The Woodworkers Guide to Pricing Your WorkWell, plenty.  This scene flashed into my mind several times while I was reading Dan Ramsey’s book The Woodworker’s Guide to Pricing Your Work.  Dan’s book goes into great detail about how to figure your shop costs, how to track your expenses and how to increase your profits. By following the recommendations in  his book, you can learn how to turn your hobby into a paying business that can let you buy new tools, enjoy some extra night life or even quit your job.

The book is extremely clinical and unimpassioned.  This is a very good thing, because running a business needs to be looked at in the cold light of reason and analysis. By getting emotionally involved in the process, you might make bad decisions which can derail your success.

But, I don’t think Dan addressed one of the most important aspects of running a woodworking business – pulling yourself out of the work. Let me explain…

When I build woodworking projects, I typically build for one of  three ‘audiences’.  First, there’s me and my family.  Projects such as the draw leaf table, entertainment center or my kitchen’s pantry were built with a specific purpose in mind – to fill a particular need.  Our family needed a place to sit and eat dinner.  Bam. And, it was built. The only person who has to be made happy is my wife – and she’s pretty understanding.

The other purpose I build for are items to be given as a gift.  Small gift crosses, desktop boxes and cradles have all progressed out of my shop to the hands of grateful recipients.  These too are easy to make and give, because the recipient of such a gift of time and effort always appreciated.

But, the third and most challenging purpose are items built for sale.  Whether a commission for a customer or a piece built on spec and later sold, this is where things get a little dicey.  After all, you are building something in exchange for cash or some other commodity (Hey, Bob, you are plumber… how about I build you something in exchange for installing my sink…), and these folks can make things a bit more difficult.

My first major sale - the entertainment credenzaSo far, I have lucked out.  The people who have bought my stuff have appreciated the value of hand-crafted work and have trusted me to do what I do best.

I have also heard about nightmare clients.  People who change their minds on wood stain color after the piece is already stained.  People who ask if the size or the complexity of the piece can be changed after materials are purchased and work has started.  And, people who will carefully examine every detail of the final piece looking for what they consider major flaws in order to haggle down the agreed price.

That might make you uncomfortable.  After all, haven’t you poured your time and creativity into the project?  Didn’t you agonize over grain matching and panel colors?  Isn’t it your baby?  HOW DARE THOSE PEOPLE!

Deep breath.  Have a cannoli. Serenity now….

Hey, to each or her own.  And, if this is how folks like this want to conduct business… well, that says something about them.

However, as a woodworker selling your products, you have to remember the line delivered by Michael Corleone in the Don’s office… it’s only business.  Nothing personal.  Even though you’d like to roll your eyes and call your client an idiot, you have to fight the urge and realize that you are conducting a business transaction.

Some of the things I know professional woodworkers do to help prevent issues with their clients is to first spell out the agreement in some form of a contract.  No, you don’t have to hire an attorney, but even a letter noting the date construction will commence, approximately how long the project will take, which key milestones you will have contact with the client, the payment schedule (half down on agreement, the other half on delivery) and the final price of the piece.

Another way to prevent issues with your client is to show scale drawings or computer renderings so the client will understand what the finished piece will look like.  This is a great time to get feedback before construction starts and materials are purchased.

Showing sample boards with finish examples will certainly go a long way toward showing the client what the finished product will be, as well as demonstrating your finishing skills.

Finally, and most importantly, it’s important to stick to your deadlines, communicate with your clients and deliver the best product you can. By taking these simple steps, you can make the entire experience a pleasant one for everyone.

While slight mistakes are almost inevitable in large projects, your pride in craftsmanship will always come through.  Someone who is coming to you and not headed to a large box mega-retailer is especially sensitive and appreciative of quality personalized craftsmanship.  Besides, aren’t those ‘mistakes’ really design features?

And remember, once they get hooked on your work, you’ll then be able to make them an offer they can’t refuse – to build more stuff!

Quick Poll

A dowel jointBefore screws and nails were common, adding dowels to joints was one of the first ways ancient woodworkers reinforced the joints they were working on.  Since then, dowel reinforced joints for furniture construction, face frames and other applicaitons has been used in furniture factories and by hobby woodworkers as a fast and easy way to build projects.

While the joint is a venerable one, there are some down sides – there is absolutely no room for error – the joints must line up perfectly or they won’t work.  There is little resistance to forces pulling the joint apart.  And, because of the dowel’s shape, it will expand and contract differently than the surrounding wood, potentially leading to a joint failure.

This week, we want to know what you think of dowel joinery in your shop.

[poll id=”70″]

Link of the week

The Marquetry Society

A winning piece in the 2008 Marquetry Society's contestSo, you want to learn a new and interesting woodworking skill beyond furniture making?  Something maybe a little more challenging and ornamental?

How about marquetry?

What is it?  This venerable craft involves the laying up of intricate veneer ‘pictures’ on a project to create an artistic effect.  Multiple veneer species and different materials are used to create the illusion of depth.

How to create this intricate craft is spelled out in great detail at the Marquetry Society’s website.  From the most basic starter’s tips to advanced techniques, the Marquetry Society’s site offers a great online tutorial for the craft.

Material options, glue choice and a listing of local guilds rounds out an interesting Internet offering.

Even if you never want to try your hand at marquetry, the gallery of submitted projects is impressive in itself.

Woodworking Spotlight: Northern Lights Timber Framing

If you have been to a home construction site over the past few decades, you have seen a forest of standard dimensional lumber being assembled with pneumatic nail guns.  The predominant building practice today is to build these homes with platform framing using standard sizes of lumber.

Northern Lights Timber FramingBut, then you may come across an exception to the rule.  There are homes out there being assembled out of large timbers.  These buildings have soaring, graceful hand-carved timbers from the floor to the roof line defining an open, comfortable living area.  Traditional timber framing, while not the most common construction method, is alive and well and being taught to a new generation of woodworkers.

The Annandale Tower interiorClark Bremer, the owner of Northern Lights Timber Framing and a timber frame instructor, fell in love with the craft quite by accident.  “I’m a timber framer because I’m not a very good painter!  Seriously, my wife wanted to paint the window trim of our lake cabin, and to keep me out of her hair, she enrolled me in a woodworking class at North House Folk School in Grand Marais, Minnesota.  The only woodworking class that was offered that weekend was an introduction to Timber Framing.  That was 12 years ago.  I then built several small frames for myself, took more classes, joined the Timber Framers Guild of North America and left my job as a researcher for Bell Labs, and started timber framing full time.  So far, no regrets!”

But, what is the attraction of building with this time-honored yet labor intensive method?  “Generally, a timber frame home will be more expensive than a stick framed home.  But a timber frame home always has an open floor plan with no need for load bearing walls vaulted ceilings because the trusses are too pretty to hide, and lots of beautiful woodwork.  If you ask a conventional builder for those things, you’ve now moved up to a higher price point, and timber framing becomes very competitive.”

The beauty of a timber frameNot only competitive, but green as well.  “Modern timber frames are often enclosed with structural insulated panels, which are applied to the outside of the frame.  This creates an unbroken blanket of insulation around the house, which is extremely energy efficient.  And like the timber frame itself, the panels are pre-cut in the shop before being brought to the site, making installation very easy for a trained timber framer to install.  In a moderate sized home, the frame can be erected and enclosed in panels in 1-2 weeks, minimizing the risk of a weather delay.”

When he’s not building timber framed homes, Clark is busy instructing students in the craft and the newest techniques which make this venerable construction method even more enjoyable.  “We hold workshops here in our Minneapolis shop, and I also teach at North House Folk School in Grand Marais, Minnesota.  I’m also a proud member of the Timber Framer’s Guild of North America, where I teach 3D CAD software to professional timber framers.”

Raising the structureIt’s true that timber framing looks complex and on a massive scale, but once the individual elements are broken down, it’s not that difficult for any woodworker to master. “This is mortise and tenon joinery, after all, and woodworkers all know the precision required to make that look good.”

Wood selection is another area of emphasis in these classes.  Clark likes to work with eastern white pine and Douglas fir, but he’s also worked in white oak and white cedar.  These woods are very well behaved, but they do have their moments. “One of the biggest challenges is coping with the imperfect nature of the timbers.  Often the timbers are not very dry and are susceptible to movement.  Sometimes we reclaim timbers from a previous structure, and there can be lots of issues with those.  It’s a lot more difficult to lay out and execute the joinery on imperfect material that’s often twisted and bowed.”

Hand Cranked Boring machineAnd then there are the tools.  At Clark’s shop, he and his crew work extensively with hand tools.  This carries through to his teaching methods as well.  “Sure, there are CNC machines that can cut entire timbers, but these machines are very expensive, and they do not have the hands and eyes of a craftsman, who can read the grain, avoid tear out, and feel pride in the quality of their work.  That’s why we love antique tools, and take the time to send them through “rehab” and get them back into a productive life. We use chisels, hand planes, slicks and draw knives every day.  I also have an old hand-crank boring machine that we bring out for classes and demonstrations.”

While working with the wood is a pleasure, it’s the people he meets that provide Clark most of his enjoyable surprises. “I do enjoy teaching, and it’s also a way of giving back.  Many of my students are amateur woodworkers who have a particular project they want to tackle.  I also get professional carpenters looking to expand their skills.  And sometimes just folks who are curious and looking to try something completely different, just like I did.”

For people who are interested in learning more about this venerable craft, Clark strongly recommends checking out the Timber Framer’s Guild.  There, you can be linked to timber framers around the country and learn who is offering classes and demonstrations.  “Who knows,” mused Clark, “You just might find yourself building something that can be passed down for generations.”

Great jigs: the bench hook

I love jigs – they make your tool collection work faster, more efficiently and with a much greater versatility.

And, there are very few jigs as useful – and as easy to use – as the bench hook.

Yes, it’s a very classic, old-fashioned style jig, and it works primarily with hand tools – saws and hand planes.  It makes many different shop tasks much easier and more effective.  And, it’s insanely easy to build.

I built mine out of a piece of 3/4″ plywood – a piece about 12″ by 20″.  It was a leftover piece of very high quality red oak veneer plywood from a previous project, trimmed perfectly square. There are also two sticks cut from larger pieces of a red oak board – 3/4″ square.

First of all, you want to glue and brad a piece of the board perpendicular to a square edge of the plywood.  It’s OK to let this piece run long.  Flip the board over and drive three or four screws into the piece from below to add more support for the piece.  Once it’s secured, take the piece of plywood and the attached stick to your table saw and trim the stick flush with the edge of the plywood.  For righties, make sure to trim flush on the right side, lefties need to make sure it’s flush on the left.

The next step is to glue and brad another piece of wood on the bottom of the plywood on the opposite edge.  This piece should be a little shorter than the width of the plywood, but still installed perpendicular to the edge of the plywood.  This piece becomes the stop which will rest on the edge of the bench.

That’s it.  No. Really. You can stop there.

Now, how do you use the bench hook?  Well, it’s a piece of cake.  First, if you are going to cut small pieces of wood or do some hand cut joinery – such as hand cutting a tenon, you can simply brace the piece against the fence and cut away.  This is a far easier way to cut than by securing the piece in a vise, cutting, releasing the vise, repositioning the work, tightening down the vise and doing it all over again.

Another neat use for the bench hook is to use it as a shooting board.  If you want to sweeten up a joint, use a shoulder plane to trim a tenon’s width or ensure a board it cut squarely, you can brace the piece against the stop and plane.  Pushing the plane to trim the work again pushes the work into the stop, making it secure without having to fix it into a vise.

Quick Poll

A Home dust collectorThere is little doubt that a properly functioning dust collector can make cleaning up at the end of a woodworking session a breeze.  Just a little sweeping and vacuuming can turn a difficult chore into a quick and easy exercise.

But, it’s not just for convenience that woodworkers have dust collection systems.  They can improve the functioning of tools, reduce the amount of contamination you can see in a finish and – most importantly – keep sawdust out of your lungs.

The only problem with dust collectors is that while they do have numerous benefits, they don’t actually cut, shape or joint wood, meaning that some woodworkers see them as an expensive luxury. After all, aren’t we supposed to be working with wood, not running an expensive shop vacuum?

So, this week, I want to know if you have a dust collector and how powerful it is.

[poll id=”69″]

Link of the Week

Wood Magazine’s Wood Tube

Wood TubeSo, you can’t get enough of woodworking videos?  Do you want to see more – MANY more?

Wood Tube might be the place for you.  From shop tours to jig building and new techniques, numerous user submitted videos are there fore the viewing.  Most  of the videos describing projects and advanced techniques are done in multiple parts, making for easier viewing.

This month, Wood Magazine has put a call out for table saw jig videos, so if you have ever wanted to be a star of the little screen, follow the instructions at the site.

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