Quick Poll

While you may not think it’s true, just about everyone is an avid reader.  Sure, maybe you aren’t leafing through Faulkner, Shakespeare or Poe… but woodworkers have collections of woodworking magazines and books, wannabe chefs have their cookbooks, gear heads have their auto repair manuals…

So, needless to day, one of the most important pieces of furniture in any house is a bookcase – somewhere to stash all those books!  Book cases can run the gamut from fancy to plain, difficult to build or easy afternoon projects… take your pick.

At least one of these shelves – the bottom one – is typically fixed in place. After all, a bookcase is typically a large box that needs all four sides and a back.  The other shelves are usually adjustable to allow different sizes of books – tall photo albums vs. paperback novels.

This week’s question – when you build a bookcase, what kind of system do you use for making the adjustable support system for these movable shelves?

[poll id=”95″]

Link of the Week

The Sharpening Blog

After much internal debate and hand-wringing, plane iron craftsman Ron Hock has launched his very own blog called the Sharpening Blog.

The blog’s unveiling is a prelude to the publication of his first book – The Perfect Edge:  The Ultimate Guide to Sharpening for Woodworkers, scheduled to be released later this fall.

While the name of the blog may sound more appropriate for a company that makes sharpening media, Ron assures me that the content will address many different aspects of woodworking.

Be sure to check back from time to time to see what’s going on over at Ron’s shop!

The Secret Manuals

The router.  The band saw.  The table saw.

These three tools are some of the most versatile tools in the shop… but you would never know it from reading the owners manuals.  Sure, they give information on how to change blades and bits,  use all of the adjustment controls and build essential safety items, but that’s about it.

To really crack the code on how to get the most out of  your tools, I’d strongly recommend that you get your hands on a few of the books that give you the tips and tricks that go way beyond what’s included in your owner’s manual.

For me, I picked up copies of the Cutting Edge books.  Kenneth Burton wrote Cutting Edge Band Saw Tips and Tricks and Cutting Edge Table Saw Tips and Tricks.  Jim Stack went rotary in Cutting Edge Router Tips and Tricks.

Each of these three books takes a much deeper look at these tools they address and provide a much more detailed picture of what is possible.  First, you can’t do good work without an accurately tuned tool.  While every manufacturer builds its tools with unique controls and adjustments, the books advise readers what the most critical areas of concern are to ensure accurate work. Getting the blade aligned properly. Ensuring the router bit is securely tightened and won’t fly out of the collet. Discovering the proper way to align the rip fence.  Stuff like that.

If you are looking to buy new blades or bits for your tools, readers can find sound advice on what to look for before they plunk down their hard-earned cash.  How to evaluate the quality.  Which ones are most essential And, since each blade or bit represents an investment, care and storage tips advise the best way to care for these to get the most from each. Proper cleaning instructions.  Careful storage techniques. How best to organize them so they are ready to go when you need them.

Jigs, jigs and more jigs.  From the most basic push stick to the far more elaborate and exotic, these books offer detailed construction plans and how-to instructions.  For example, did you ever want to cut dovetails, but never wanted to lay out the cash for a router jig or take the time to cut them by hand?  I discovered that a well-tuned band saw can do the deed admirably.  Want to make curved pieces for a project? How about using your straight-shooting table saw.? What about carving details in the face of a board?  You could invest in a set of carving tools and lessons, or you can build a simple face-routing jig and let your router do the work.

Finally, what good are all of these skills if you don’t have a project to use them on?  The books offer step-by-step plans to build such items as  a glorious showcase cabinet, intricate band sawn boxes or gracefully curved demilune tables.  Each of these projects uses the skills and jigs taught in the books, giving woodworkers the opportunity to try out their newly-discovered skills.

Let’s face it – money is tight these days.  Woodworking can potentially be a very expensive hobby to pursue.  Anything as inexpensive as a quality ‘how to’ book that helps me get the most out of my tools is certainly a welcome addition to my shop. I’d almost like to see some tool manufacturers partner with these publishing houses to bundle these books with the tools they sell.  It would certainly help out the budding woodworker with his or her new shop tools.  They are – in effect – the secret manuals you wish came with your purchase.

I chose to go with the Cutting Edge series of books, and they have served me well.  But, there are also many others out there well written by talented instructors.  My advice would be to check them out and pick up the ones that work for you.  You may never know just how much money you can save by learning all that your tools are capable of.

A Honing Beacon

My dad was fond of telling me to never discuss politics or religion with others.  I thought this odd advice, but, once I tried it at college, I knew exactly why he told me.  People tend to get very defensive if they feel their beliefs are attacked, and they will push like mad to have you think their way.

I guess my dad could have also added talking to people about their methods of sharpening.  Woodworkers tend to find a way to do something – especially as important as their techniques for putting a keen edge on their chisels and plane irons – and stick with it.

Now, let me make myself clear before I start to ramble on here.  Sharpening is a very broad term when it comes to edged tools.  There are actually two distinct steps in the sharpening process.  The first is grinding.  That involves the rapid removal of material to shape a bevel and remove any damage to a cutting edge.  There are many ways to do this, and you’ll see woodworkers rely on grinding wheels, very coarse abrasives and flat platen grinders to accomplish this task.  While getting the edge ready to be honed is important, it’s not what I am going to cover.

No, I’m talking about the act of honing… progressively removing small amounts of metal in order to achieve a fine cutting edge.  This act is typically performed by hand using careful amounts of pressure with very fine abrasive agents.  Here’s where the interesting discussions get started… and where you will see lots of folks start to take sides.

There are basically five different  kinds of media on which people will hone their edges – oil stones, water stones, sandpaper, diamond stones or ceramic stones.  Each has its boosters and each has its detractors.  Some people will make authoritative claims that one method is far superior over the others – even if they have never used the other methods in question before.  I’ve decided to at least give you a bit of a primer on the different methods and what I hear are the pros and cons of each.

Oil Stones: These stones are typically natural stones quarried from the Earth.  They typically bear the name of the region from which they were harvested – for instance, a hard Arkansas stone is found in a mining area that falls near the Arkansas and Oklahoma border.  There’s not a ‘grit measurement’ given for oil stones – their level of abrasive fineness is inferred from their descriptive name (Hard India, Translucent White Arkansas).  Exceptionally hard, most oil stones do not need to be flattened with another stone for years of use.  They use an oil-based lubricant to make sharpening easier and to clear the swarf – the metal shavings.

The agent that does the cutting for oil stones is novaculite, a silica based impurity that is found in these sedimentary rocks.

  • Pros: The stone stays true longer, giving the best sharpening job.  They have been used for thousands of years with great success.  The oil helps prevent rust on the blades being sharpened.  Lower cost compared to other methods.
  • Cons: The stones can glaze with metal cuttings, making sharpening difficult.  The hard stones sharpen slowly.  Oil makes a mess.

Water Stones: Japanese woodworkers have been using these stones for hundreds of years with great success, and now the stones are now in western shops. Naturally quarried water stones are becoming more rare, so many of today’s are manufactured. The water stones are softer, which means they abrade more quickly, exposing fresh cutting media as the sharpening progresses.  The water creates less of a mess to clean up and leaves no residue.  The stones – especially the manufactured ones – are advertised by their grit size – a 1,000 grit medium stone.  Because they do wear quickly, these stones do need to be flattened, or dressed, frequently to ensure blades and plane irons are sharpened squarely.

  • Pros: Fast cutting.  Only water is used with the stones. Easier to pick up the proper grit size. Most popular sharpening option, meaning more choices for buyers.
  • Cons: Creates a mess.  Water on steel – if not properly tended to – can lead to rust. The stones need extra care to ensure they remain flat. The price can get high for high-quality stones.

Scary Sharp (Sandpaper): At first, you may think this is some kind of joke.  Sandpaper as a medium to sharpen?  You bet… Different grits of sandpaper (400, 600, 800, 1,000) can take an abused edge from butt ugly to razor sharp.  The paper, which does the cutting, is typically adhered to a dead flat substrate, which means you you will always be working on a flat base.  You can use a few squirts of something like WD-40 to help the blade glide over the surface, but it’s totally optional.  Remember, you are sharpening on the sandpaper on top of the hard substrate… so there is the chance that your paper may move during sharpening, dubbing your edges.

  • Pros: Cost – it’s dirt cheap to get stared on. The sandpaper grits can be found at a home center or auto parts store. The paper cuts aggressively, even at higher grits.
  • Cons: Cost – you will be buying packages of sandpaper forever to keep sharpening, and the durability of the sandpaper is limited. You could dub your edges if not careful, meaning that you won’t have sharp edges.

Diamond Stones: Diamonds are a girl’s – and a woodworker’s – best friend. As the hardest substance known to science, industrial grade monocrystalline  (on premium stones) or polycrystalline diamonds (on cheaper stones) can abrade away metal very quickly.  The tiny diamonds are embedded on a flat metal plate with a nickle-based metallic binder, and many have ‘holes’ in the metal plate to allow the swarf a place to go.  Diamond stones are used with a squirt of water to allow for lubrication and swarf removal. These are some of the most expensive stones out there.

  • Pros: Diamond stones cut quickly.  They need no care other than an cleaning and drying after use. They come in a variety of grits to accomplish a number of tasks.  They are the only medium can can be used on carbide.
  • Cons: Price.  Conventional wisdom holds that the swarf generated by sharpening steel on a diamond stone will break the bond with the substrate. Cost.

Ceramic stones: The new kid on the block, ceramic stones are always manufactured.  Basically, a ceramic mixture is carefully mixed with sharp cutting agent embedded within before it is fired.  These stones can be used dry on blades, but they do need to be cleaned with a household abrasive cleaner.  These stones can be quite pricey, but their quality is quite high and they can become lifetime stones for your tools.  They are typically found only in finer grits, so if you do want to work an edge over, it could take some time to remove enough material.

  • Pros: Insanely flat. Can be worked without water or oil. Very hard, durable surface that can’t dish.
  • Cons: Cost.  Can become glazed and needs maintenance to keep cutting medium clear.

What does this mean for the average woodworker?  Well, each of these methods does provide outstanding results and can sharpen just about every tool in the woodworker’s arsenal. If you are using a method that gives you outstanding results, I say stick with it. In fact, if you are using several methods – say a diamond stone for coarser work and an oil stone for finer honing… there’s nothing wrong with that either.

However, I’m sure several readers will weigh in with their preferred method of sharpening. They will tell me that I am way off base and that their method is the only one that works – the others are just trash.

That’s what you get for talking politics, religion or honing!

Quick Poll

Planing.  Cutting.  Sanding.  Routing.

While many woodworking tasks will leave you with usable pieces of wood as your ‘waste’, many others will leave you with nothing more than mountains of sawdust and fine planer shavings.  Some collect as piles on the shop floor,while others fill dust collector bags to the brim.

Cleaning and collecting sawdust in your shop is a top priority, but what do you do with all of that material when it’s time to get rid of it?  This week, tell us what you do to get rid of all that sawdust in your shop.

[poll id=”94″]

Link of the Week

The Disstonian Institute

The Henry Disston and Sons Saw Works based out of Philadelphia, Penn. is to hand saws what the Stanley Tool Works is to hand planes.

During their heyday before the advent of the circular saw, the Disston works cranked out millions of rip, crosscut and different specialty saws for craftsman across the country – and the world. A peek inside the toolboxes of hundreds of thousands of woodworkers would reveal a gleaming saw with a sensually curved applewood or beech handle and Disston’s distinctive logo etched into the blade.

The Disstonian Institute is a website featuring a great deal of information on the company, the different saw models offered and scans of old catalog pages complete with drawings and the original advertising copy.  Truly a must-see site for old hand tool collectors.

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