All posts by Tom

I'm the guy who writes the blog...

Quick Poll

truck full of walnutSome of the tales are legendary. “My two neighbors and I found out about this rare tree that was being cut into boards and we JUST HAD to have it.  So, we loaded up the trailer and started a cross-country trek…”

Other woodworkers look locally, buying their wood from sawyers who cut trees that grew minutes from their homes.

Either way, when it comes to wood, we can be kinda crazy.  That’s why this week, I want to know just how  far you have ever traveled to pick up a load of hardwood (or choice softwood, for that matter) lumber.   Remember, I’m only looking for the farthest you have ever traveled – not how far you would be willing to travel if the right board came along.

[poll id=’63’]

Link of the week

The Windsor Institute

Mike Dunbar instructs chair buildingOne thing I have never built in my decade as a woodworker is a chair.  Sure, I’ve built lots of stuff in my shop, but the challenge of chair building has always stopped me cold in my tracks.

However, the day I decide to build one, most likely it will be a Windsor chair.  Those beautiful hand-crafted babies take us back centuries when all fine furniture was built with exceptional care and skill.

At the Windsor Institute in Hampton, New Hampshire, Michael and Sue Dunbar instruct the traditional crafting methods of these simple yet ornate chairs.  From the selection of the woods to the seat shaping right down to the final fitting of the back spindles and  crest rails, students learn the ins and outs of classical chair construction in several different forms.

Classes are offered throughout the year and space in these classes is limted to 18 students to ensure enough hands-on instruction can be offered.

Inspiration in obvious places

A nice set of kitchen cabinetsMaybe I’m a different kind of woodworker, but I really do enjoy the challenge of making doors and drawers.  Those are typically the pieces of a project that cause woodworkers the most angst.

Sure, building a large cabinet or series of cabinets is the fun part.  You get to do the giant case work and, once it’s moved into place and installed, you get an idea of how the project will look.  Heck, you can even begin moving stuff into the cabinets once you are done installing and get to the doors and drawers whenever… maybe years from now.

I guess I got my love of doors from seeing just how they can change the overall look of a piece.  Any set of cabinets without its doors and drawers looks just about the same as any other set of cabinets.  But, add some flat slab doors, raised arched panels, flat panel Shaker models or glass panel doors and the entire look of the piece changes from utilitarian to works of art.

Unfortunately for me, I got myself into a rut.  You see, I fell into the trap a lot of other woodworkers fall into – once I bought a nice set of matched cope and stick joints to build doors with, everything started to look the same.  Every door had the same profiles, and it was getting redundant.  What I needed was a readily available source of inspiration to shake me from the ho-hum everyday doors I  was building.

Then it hit me like a sack of bricks.  I got into my car and drove over to my local Lowes and Home Depot.  There, in the kitchen cabinet section was all the inspiration I needed.

Kitchen remodeling is a very lucrative business.  Sure, right now very few people have the available cash to do that kind of work, but the real estate market is even worse than the remodeling market.  Until the real estate market rebounds and people feel confident in going out to purchase a new home, they are far more likely to redo that ugly 1970’s vintage kitchen to make it more functional and easier on the eyes.  It doesn’t hurt that it makes sound economic sense to remodel the kitchen, since the return on the investment can usually be recouped at the sale of the property.

Just some kitchen cabinet door stylesIn that kitchen remodeling section, big time manufacturers such as Kraft Maid and Thomasville have catalogs of their kitchen offerings.  Since these companies spend a tremendous amount of money to market their products, their sales literature is loaded with full-color, glossy images of their installed kitchens in show homes.  Talk about a treasure trove of ideas for the average woodworker!

Their door and drawer options are shown in different species and finish options, which can really help you envision what the final piece looks like.  And the varieties of styles – WOW!  Sure, some would require a large tooling investment, but others (such as doors with mitered rails and stiles, Mission style doors, etc.) can be built with an average collection of router bits and a decent table saw available in most shops.

As a bonus, most of the catalogs offers useful suggestions on how to properly set up a kitchen to ensure it is efficient, ideas on how to address problem storage areas and recommendations on how to incorporate cabinets in other areas such as bathrooms and walk in closets.  Not a bad resource for the beginning cabinetmaker to get their hands on.

Do these catalogs offer step-by-step guides on how to cut these profiles and joints?  No.  The companies don’t want to give away all of their secrets – after all, they want you to buy!  But, it’s not a bad idea to poke your head in at your local home center to pick up a few catalogs and put them to good use.

Giving Kids a Fresh Start

It’s been said that our youth are the greatest resource to build a strong tomorrow.  Just look into the bright, shining faces of a class of first graders and think what miracles of technology they will play a part in creating.

Unfortunately, for far too many of our young people, their futures look grim.  Raised in areas of the country where positive adult role models are hard to find, at risk youth can easily find trouble, which can rob them of the promise of their futures.  Instead of looking to their adult years with the promise of education and success, many may face prison as the lure of easy money through criminal activities steers them off course.

Cherrod measuringThat’s where programs such as Living Classrooms Foundation’s Fresh Start can help get these kids back on track.  Living Classrooms, a Baltimore-Washington, D.C. based non-profit organization, helps youth achieve their potential by providing education and job training, using urban, natural, and maritime resources. The Foundation’s Fresh Start Program teaches carpentry and woodworking skills to serve as a springboard into improved academic skills, employability skills and sense of purpose and direction.

The program was founded in 1989 in cooperation with the Maryland State Department of Juvenile Justice.  Rather than arresting these youthful offenders, holding them in jail and retuning them right back to the same streets where they got in trouble in the first place Living Classrooms Foundation provided the space, tools, materials and – most importantly – the instructors to get the job done right.

Nick SandingAccording to Stephanie Region, Fresh Start’s Director, those staff instructors are the key to the program.  “The experience of our staff has traditionally varied over the years – we have had ex-military men as instructors from the Coast Guard and Marines, as well as artists and experienced woodworkers.  Currently our staff consists of men and women with art backgrounds and woodworking expertise, as well as experience in teaching and youth development.”  Region was quick to point out that the program doesn’t seek to merely supervise kids in a wood shop.  “It’s all about engagement with each student.  We empower them by putting them in charge of their success.  It’s tough for them at the beginning of the program, but they take to it quickly.  It’s always amazing to see these transformations.”

Members of Fresh Start are referred by Maryland’s Department of Juvenile Services, and the training is rigorous.  The entire program takes ten months to complete, and exists in five stages.

•        Toolbox – In the first module, students build their own toolbox out of white pine, using only hand tools.  They become acclimated to the program and are introduced to the soft skills needed to succeed in the world of work.

•        Production – Students are trained in the safe use of stationary power tools.  They produce a line of outdoor furniture as part of a student-run business.

•        BOAT Building – Students are introduced to the business side of production.  They learn the basics of economics, marketing, and customer service.  Students also learn advanced computer skills such as website creation and maintenance, Microsoft Excel and PowerPoint.

• Work Study – This module focuses on part-time employment.  Students also complete activities preparing them for independent living and positive citizenship.

•        Internship – This module consists of full-time employment.  Students keep this job through graduation and beyond.

Beautiful patio furniture build by Fresh Start studentsWhat happens after completion of the ten month program?  According to Region, “Fresh Start provides three years of aftercare and tracks data and statistics for all graduates during that period.  A testament to the relationship built between Fresh Start staff and our students is the fact that our graduates – even students that didn’t graduate for various reasons – keep in contact with us well beyond three years.”

The Fresh Start Program’s statistics are exceptional, with 75% – 82% of graduates still employed or continuing their education at the end of the three year period, and fewer than 13% of the graduates finding their way back into the justice system.  It’s not just citizenship and carpentry skills that are taught, either. Reading, math and writing scores also show an average of a grade and a half improvement at the end of the ten month program.

The results have been so impressive, in fact, that in December 2007, Living Classrooms Foundation received a $1.6 million grant from the U.S. Department of Labor to replicate Fresh Start in two new locations.  In July 2008, Fresh Start opened a new site in East Baltimore and another in Washington D.C., and the new students keep on coming.

The bond between the program and its graduates remains very strong.  Stephanie cites that even graduates of the original 1989 class will drop in to say ‘hi’ or call looking for old instructors.   “More recent graduates will call to invite us to their weddings or housewarming parties when they move into their first apartment. That’s what it’s all about – establishing positive relationships that foster patterns of success and improved interpersonal relations. For many students, Fresh Start is the first place where anyone really believed in them – and the first time they believed in themselves. They never forget that and we don’t either.”

The Fresh Start Program gratefully accepts donations of tools to help keep the shop running.  Of course, given limited budget and transportation resources, Fresh Start asks that any donations be for small tools that can be mailed, or that arrangements be made to deliver larger tools in good working order.

Quick Poll

Prototype mission style bench in pineHas this ever happened to you? When you get your project mostly complete, you move it to the spot where you want to finally place it and – dang – it doesn’t seem ‘right’ to your eyes.  Or, while building, you cut a series of joints on a project, but they don’t seem to add anything to the overall appearance of the project.

Wouldn’t it be great to see what your project will really look like BEFORE you commit to building it?

That’s why woodworkers will sometimes build prototypes of their projects.  They’ll mock up a piece in inexpensive No. 2 pine instead of their prized cherry, maple and walnut boards to get an accurate representation of what the project will really look like in its final form.

Of course, building prototypes does consume a few resources along the way –  namely wood, time and money – some things that woodworkers often find in short supply.

This week, I want to know if you go through the process of building prototypes for your projects, and how the process works for you.

[poll id=”62″]

Link of the Week

Grizzly’s Workshop Planner

Grizzlys Workshop PlannerWhere should you put your table saw?  Would the band saw work better in one corner of your shop or another?  Do you have enough room to build that miter saw bench along the back wall?

Setting up your shop can be a royal pain in the rear.  Discovering the ideal layout without dragging your tools back and forth is almost enough to make you want to just chuck them in the middle of the floor and be done with them.

You wanna know a secret?  The people over at Grizzly Industrial feel your pain.  To help save your backs, they have developed their free workshop planner feature at their website.

After you enter the size of your shop, you can use the sample templates for doors, windows, benches, tools and other items you might find in a typical woodshop.  By dragging them around, you can see what works best where and how you can develop a good flow of work.

Granted, the tool templates are the footprints of the Grizzly tool line.  Hey, their site, their rules.  But, I think that you will still find this feature handy regardless of whose tools you purchase.