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Link of the week

About.com’s Dovetail Joint landing page

Full blind. Half blind. Through. Router cut. Hand cut. There are many different flavors of dovetail joints out there – but how is a woodworker supposed to know which is which?

One good place to start is at the About.com’s dovetail landing page. From this link, you can find a host of information about the different kinds of dovetail joints out there and the best way to cut them.  The site’s moderator has even put in links to show how box joints work – just in case you want to try those instead.

The plane(r) truth

I have to confess… I love milling lumber. It’s so cool to peel off a layer of rough wood to see what lies beneath. But I have grown tired of my Delta planer. It’s OK, and it has served me well for years, but its performance has been – how shall I put it – lousy.

It seems to work very well with straight-grained, thick hardwoods. It can plane those all day, leaving a bit of a divot at the rear, but better than satisfactory everywhere else. But, get that wood thin or figured and it’s Katie bar the door. I’ve seen rough board surfaces turn into moonscapes of tear out and snipe marks everywhere. Just awful.

There are plenty of tricks out there about how to reduce this nastiness. Build an extension board. Check. Take very light passes. Check. Moisten the top of the board before planing. Check. Push it through on an angle. Check. And, none of these tips worked. At all.

So, last night, when I got home from work, I decided the time was right to take the plunge. I grabbed up all the Home Depot gift cards I got for the holidays and trucked on down the road to big orange. There, I bought the latest and greatest Ridgid planer – the model  R4330 thickness planer.

Why this model? Well, first of all, I’ve had a lot of success with Ridgid tools – my spindle sander, miter saw and table saw are all nice and orange. This model also has a three blade cutterhead – and, from what I read, that gives a better result than the two blade cutters.  It has the Indicut control, which shows me when the cutterhead assembly contacts the board and how much material I’m taking off. Plus, I can’t get enough of the built-in dust collection. I hate shoveling the shavings after I plane boards with my Delta – they get everywhere.

I had fun loading it into my Corolla, and I hauled it to the shop with some help from my son Dominic. The assembly was very easy, consisting of putting together the dust collection shroud and the height adjustment handle. The fit and finish of the tool was very nice, and I loved the features such as on board tool storage for assembly and blade changes as well as a convenient cord wrap.

Sure, I should have read all of the directions carefully before I began, but DUDE, I needed to try it out!  So, I plugged it in and took some curly maple I had resawn and attempted to plane on the Delta (Boy, was that a bad idea). I figured that the pieces may already be a total loss, so what was there to lose?

I set the cutterhead to where it just kissed the board’s top and turned the motor on. I carefully fed the board through, and it slid right under the knives. OK, maybe a little lower next time. And, I could hear the knives just graze the board’s rough top. Another pass, and more knife contact.  Soon, I was removing the ugliness of the previous night’s attempt, and things were looking good. And, I mean REALLY good.

So good, in fact, that I believe that sanding these curly maple panels would ruin the very nice surface I put on them!  I didn’t think it was possible to get this kind of smoothness straight from the planer, but wow, I was totally impressed. And, yes, that board is 1/4″ thick… with that kind of smooth surface on it.  Unreal.

The planer does fold up into roughly the same sized footprint of the Delta, so stowage shouldn’t be an issue.  With this new planer, I think I can get over my phobias and start looking forward to getting more use out of the tool.

 

So many tests…

OK, so I really need to figure something out in 2012. I mean, I’ve been woodworking since 1998, and I still have yet to get a straight answer on this.

Just how strong are certain woodworking joints?

I ask this because I am now on the last day of my winter break. Yes, I took my first week off since the holiday season of 2010-2011. And, this week, I had a little bit of time to kick my feet up and go through a box of back editions of woodworking magazines that a neighbor was looking to get rid of. I mean, a collection that stretched back to about 1997. Awesome old articles like the one I found in the July 2007 edition of Wood Magazine which was written shortly after the release of the Festool Domino.

Bob Hunter and Jeff Mertz compared the strength of four common ‘loose dowel’ type joints – The Beadlock, dowels, biscuits and the Domino – versus a classic mortise with a 1″ tenon. No surprise, the traditional joint totally kicked the competition’s butt in the shear and pull apart tests. But, here’s where things get a little whacky.

You see, Bob and Jeff found that – ta da – dowels did better than the Beadlock or the Dominos.

Intriguing, because the folks at Fine Woodworking in the January/February 2009 edition said that the Beadlock finished first, ahead of the dowels and the Domino. The also found a tremendous difference between a floating tenon and the Domino – finding a shop-made floating tenon to be two and a half times stronger than the competition. But, I’ve seen so many people point to the Domino and tell me that they would be more than happy to replace the traditional mortise and tenon joints in a chair with a Domino… but never with dowels…

Which  makes you wonder how the folks at Popular Science found that dowels are equal to mortise and tenon joints in their October 1979 edition. Unless you consider the folks over at Woodgear, who definitively proved that mortise and tenon joints are stronger than dowel joints.

Of course, you could just believe the claims being made that pocket hole joinery is 35% stronger than a mortise and tenon when it comes to shear strength.

I mean, come on. I know wood is a natural material, so there will be some variation in strength. And, I’m sure that most of these tests are conducted in shop – not laboratory – conditions. But, I watch Mythbusters, and I think I know something about scientific method. Or, at least how five TV savvy geeks use it.  But, to get some of these out-there results… I’m not sure.

So, you know what I’m gonna do? I’m going to learn how to use my new Mortise Pal jig. And, I’m going to break out my Joint Genie doweling jig. And, I may even use a biscuit or two and a handful of pocket screws.. and I’m just gonna build this year.

There. My first executive decision of 2012.

 

Quick Poll

With these holidays falling on Sunday, this is the second week for posting my quick poll early….

I resolve to get back on to my regular schedule come the new year!

Speaking of resolutions… This week, let us know if any of your New Year’s resolutions include woodworking.  Maybe learning a new skill. Maybe tackling that tough project you’ve been putting off. Heck, maybe even taking up the craft for the first time!

And, if you want to share what you are resolving to do, let us know!

It belongs to you now

So, yesterday morning, was I ever surprised when Santa Claus came down our chimney and left me a new Pioneer car stereo. Sweet!

This now allows me to play my iPod on the system – heck, it charges the stupid thing, and I can control it from the stereo system faceplate. Or, if I’m feeling lazy in my compact car – use the silly remote control.

While I was sitting in my driveway installing this contraption (no, I had never installed a car stereo before.. this was gong to be fun), I read the directions very carefully to ensure I didn’t have to pull the center console apart a second time (I did). And, while trying to secure the four 10 mm bolts back into the deep recesses which secured the stereo mount, one fell off the socket and fell down behind the center console.  Damnit!  The instructions warned me several times to use magnets to capture the nut and keep it from doing this very thing.

I got the other three installed and was entering my second half hour of fishing for a bolt that I couldn’t see, when it hit me. Why the heck was I looking for it?  I grabbed the mount and shook it. It was rock solid. It didn’t shake. It didn’t shimmy. Nada. I made the command decision to just close up the interior panels I had to remove and get the car back into workable condition.

Why so cavalier?  Well, with me, when I buy a car, I tend to drive the sucker until it falls apart. We got rid of our 2001 Dodge Caravan earlier this year when the odometer clicked over 150,000 miles and the vehicle was preparing to wheeze its last. The Corolla the stereo is in is already five years old, and will probably be handed down to my oldest son when it’s time to go to college in four years.

So, who is ever going to notice this one missing screw?

I bring this up because I do obsess. I obsess about the condition of my tools. I like to leave them as close to the way I purchased them, not making any changes that could identify them as my own. Why on earth do I do this? I have no idea. Maybe it’s because I like to fool myself into thinking the tool is brand spankin’ new. Maybe it’s because I think should the absolute worst happen to me that my wife will be able to see my tools for what they cost me when I bought them.  Maybe it’s because I think I’ll ruin them if I modify them to work better for me.

I remember once when Jim Heavey was teaching a class at a Woodworking Show here in Tampa. He suggested that – perhaps – it would be easier for woodworkers to do a certain task if they scribed the exact mark on the top where the left side of the carbide teeth of a table saw blade would begin to cut. For some attendees, this was a nearly blasphemous statement.  How COULD Jim even suggest that someone defile the surface of his saw by doing something so permanent?

Well, Jim made it clear that when the time came to resell the saw, there was going to be a significant amount of depreciation – regardless of how much money was spent or how much time was lavished on its upkeep. And, that it was very proper – thank you very much – to customize your saw to meet your needs.

Many of you may have gotten tools under the tree yesterday. If you did, good for you! Now, get out there. Work with them. And, if they need to be modified to suit your needs… do so judiciously.

This week, I have to finish a set of pantry doors. I have this Rousseau router plate that holds my Freud FT2000 router. I picked it up about eight years ago.  Those little insert rings have never quite fit right – they have always been too tight. I have been holding off doing anything about this because – you guessed it – I didn’t feel right about ‘customizing’ the plate to meet my needs.

That ends today. If I’m going to get good results on my cope and stick joinery, I’m gonna need a very flat table. So, out comes the 220 grit paper and I’ll be shaving the rings down to size to make them fit.

The sounds of a happy client who got perfectly milled doors? I’m sure that will be music to my ears!

 

Quick Poll

Yes. It’s Friday.  No, we haven’t had some kind of time-warp…

With this Sunday being Christmas, I can guarantee you I will not have the time or the inclination to put up a post. That being said, I’m sure that many of you are making holiday preparations for visitors, planning on traveling to visit with friends or relatives, racing to get those last-minute finishing touches on your holiday gifts or *GASP* maybe even realizing that today is December 23 and you have yet to get STARTED on your shopping!

To help you get into the mood, I’m going to first link you to one of my favorite holiday posts…‘Twas some time before Christmas…

Also, I have to post the other traditional holiday poll question. Of course, it’s to your benefit if you answer truthfully, no matter how much it hurts!  😉

 

And, from everyone here on the Tom’s Workbench team, we want to wish each of you a very happy, relaxing and peaceful holiday with friends and family.

“We’re only a part of it…”

This time of the year, everyone likes to take a peek over their shoulder to see how far they have come over the past 12 months. The kids are a little older. You are really starting to appreciate the home improvements you made in the spring.

And, as woodworkers, we see just how far our skills have advanced.

“I think it’s only natural for folks to see how they have progressed through the year,” said Eric Poirier of Bell Forest Products. “Whether it was that first veneer job, the cradle you built for your grandchild or that chair you built that doesn’t wobble – each project is a great accomplishment for you to celebrate.”

While we tend to look only at our progress, Eric and the folks at Bell Forest Products have an interesting perspective. “When someone looks back at his or her woodworking accomplishments, that’s good. Then there is the joy we find in looking at the successes of our customers… and we are floored.”

That’s the reason why the company proudly features a customer gallery on their site. “The idea started when some of our customers wanted to show off what they had done with the wood they ordered. We thought, ‘what the heck?’ and posted a few of them online. Since then, the gallery has grown to one impressive collection.”

And, what a collection it is. Guitars. Tables. Chairs. Pens. Floors. “If it can be built out of wood, you’re bound to find a photo of it in the collection. I am impressed with the creativity shown by our customers. The wood is spectacular, but we are only part of it. It’s that skill that takes the projects to new heights.”

Eric confessed that he often looks at the project photos for inspiration. “When we are rough milling the boards in our workshop and warehouse, it’s easy to see the wood as just a commodity – something like paint or butter or pillows. But, when you see the results of someone taking the time and care to carefully craft a work of art out of it, that makes our work a little more interesting.“

While there are many pieces on the site that will take your breath away, some really stick out for Eric. “I am a big fan of functional furniture – so I really enjoy seeing custom built pieces using highly figured wood.  Our customers are very talented, and they do a great job selecting and utilizing these unique pieces.  I enjoy seeing contrasting woods, figured accents, and live-edge slabs.  The projects that are most special to me are probably the ones where I hunted down a specific piece of wood for a customer for their project.  Several projects that come to mind are:

Jeff Baenen’s Talon box
Brian Tracey’s Roubo vise
Diane Slobotkin’s sculpture
David Palmieri’s mantle shelf
Todd Spooner’s cabinets
Tom Iovino’s trestle bench!

If Bell Forest Products stopped taking photo submissions today, the collection would be impressive. “But, we’d miss the excitement of opening those e-mails from our customers and seeing what they have done. What has been built is something to look at, but we’re most excited about those projects yet to come. Who knows what is cooking in each of our customer’s shops? I just can’t wait to see what’s next!”

“From the folks here at Bell Forest Products, we want to wish all of you a very happy and healthy holiday season with visions of sugar maples – and other woods – dancing in your heads!”