The weekly plan

Extreme How-To’s Office Desk

Now that we are in the middle of August, students across the country are starting to dread early morning wake ups, heavy backpacks and homework. Yes, school is about to start (or may have already started where you live), and thoughts are turning to school supplies, bus routes and brown bag lunches.

Extreme How-To's desk

Giving the students in your home an organized place to do their homework can certainly help them do their best. And, this plan from Extreme How-To is not only easy to build, but it’s height adjustable as your student grows and pretty easy to build from commonly-available materials.

With a desk like this, the only excuse your student will have for not doing well involves a hungry family dog…

Link of the week

DIY Driftwood

So, your summer plans take you to the seashore. That’s nice. But, while you have your toes in the sand, you don’t have to stop thinking about woodworking. Why not? Well, there’s always driftwood!

Driftwood Island

Today’s link is a great resource about all things driftwood – how to clean and prepare it for woodworking, how to work with it and how to finish it. There are some amazing craft project ideas and – if your plans don’t take you to the seashore, there are even some finishing tricks you can use to get that driftwood look.

My Mortise Pal

I have cut mortises a few different ways over the years, but I think I may have found my new favorite way. You see, about a year ago, I got a gift card and decided I would purchase a Mortise Pal jig. I had read a lot of good reviews about it, and short of shelling out the cash for a Festool Domino, it seemed like it would be a fast and repeatable way of making mortises.

The Mortise Pal kit

The kit comes with the jig itself, an end stop, a bushing for the router base and several replaceable plastic bases that are gauged to allow you to cut a variety of mortise sizes.

Draw your line

Using the jig is pretty simple – first you draw a line about where you want the mortise to fall. You can center that line, or you can vary the setback from either face… the jig is adjustable.

Jig clamping

Once you get the line drawn, you clamp the jig to the board you want to cut the mortise in. As you can see with this piece of inch and a half thick fir, there is plenty of room for a considerably wider board in this setup.

Line up the jig

Using the line where you want the mortise centered, you can line up the center mark on the guide block. As you can see, it’s a pretty simple adjustment to make, and you can lock down the guide block with a cam lever. Pretty easy stuff.

BushingThe system works well because it is geared around a guide bushing for a router base that ensures the router can’t move the wrong direction. It fits a standard router baseplate, and works best when used with a plunge router.

The jig becomes the baseUsing an upcut spiral bit, simply set the router bushing into the plastic guide and get ready to cut. As you can see, the jig itself provides a stable platform for the router to ride on, preventing the router from tipping over and ruining the cut. Pretty clever.

The mortise

As with all router bit cut mortises, you will end up with rounded ends. That’s cool. You can either round over the edges of your tenon, cut your tenon a little shorter than the mortise or – if you are feeling froggy – you can square up the ends with a chisel.

Stock

Or, you can go even a totally different route. The company also sells loose tenon stock, which allows you to cut matching mortises into the different components and join them that way. You can even cut your own loose tenon stock and keep it on hand if you want to do that. This way, one machine setup can answer your joinery needs.

Now, all I need is a project that requires some mortise and tenon joinery…

Accuracy vs. Specificity

I am trying to make my son Dominic a film geek.

The effort, so far, is going well. We’ve seen movies like Jaws and Close Encounters of the Third Kind, and marveled at the cinematography. We’ve watched movies like Paths of Glory and Lawrence of Arabia and were astounded by the casting. Next up, I want to show him the classic Cold War era knee slapper Dr. Strangelove or: How I Learned to Stop Worrying and Love the Bomb.

Slim Pickens rides the bomb

Strangelove is one of those gems of a movie that comes along once in a lifetime. The dark humor, the outstanding acting of Peter Sellers and the off-the-wall humor of Slim Pickens – from going through the contents of the survival kit to his climactic riding of the atomic bomb to its target of Laputa, in the Soviet Union.

When I think of Strangelove, I always remember a class I took back in college. It was a class, in fact, that was partially responsible for me getting into the disaster response field. It was called The Sociology of Nuclear War. Sure, it sounds strange now, but the class proved to be a hard-hitting study of society’s perception of civil defense, their trust of government and military authorities and the portrayal of our communist adversaries on the other side of the Iron Curtain.

Fallout Shelters

While I can bore you to tears with all I learned in the class, as a woodworker, I keep coming back to an important distinction that my professor made in class when we were speaking about the dangerous weapons: Accuracy vs. Specificity.

I learned that in the world of nuclear weapons, that accuracy was a measure of how many times a warhead would land within a certain error diameter – say 50% of the warheads would land within a 2 mile radius of a target. Specificity, on the other hand, was a measure of how ‘targetable’ a device was. Could it hit a hardened missile silo, or would it be better used on a large, unarmored target?

Rulers can be accurate

When it comes to woodworking and we are building projects, a very similar concept comes into play. Accuracy is the ability to mill and cut pieces to exact measurements. Say you are building a project from a commercially available plan. If the drawer runners need to be exactly 1/4″ by 1/4″ by 6 5/8″ long, can you cut that piece accurately enough to recreate the project as it was built on the designer’s workbench? Remember, these dimensions are checked time and again to ensure they are accurate enough for you to build the piece in your shop as designed.

Story Stick

Specificity, however, in woodworking is also known by other names such as relative dimensioning. In other words, can you carefully dimension and cut a piece of wood to fit a specific part of a project you are building? This too is an important skill to have in your repertoire, because, in the real world, not everything is square, true and the exact size you need it to be. When it comes to specificity in woodworking, who cares if the piece is 7 23/64″ exactly? What you are really going for is a snug fit with no gap. This is the world where story sticks come into play.

Which is better? A ha!  That’s a trick question. The answer is they are both very important, and both skills need to be honed in order to ensure that you can build exactly what you want. Accuracy ensures that your project will end up the right size, and specificity ensures that each component fits accurately.

The weekly plans

Living in Florida has its advantages. No need to shovel snow. The beach is only a 10 minute drive away. Oh, and we’re just across the state from the Kennedy Space Center, so we can occasionally just look east and watch rockets launch into the sky. That’s pretty cool.

Ground control to Major Tom

But, absolutely nothing as cool as the launch simulator and space capsule that Jeff Highsmith built for his kids. WOW… I mean, this is some incredible simulation.  First, he built the command center.. here’s the video of how he built that:

And, his latest addition is a simulated space capsule, which not only simulates launch, but also communicates back with the command center desk…  WOW!

Sure, Jeff built this for his sons, but I’ve gotta tell you, if I had the chance to build that as my bed, don’t think I wouldn’t take the opportunity. Now, how do I convince Rhonda?

Link of the week

The Florida Craftsmen Gallery

I’m a pretty lucky guy. I live in a place that people save up for months to come to visit, and I can take advantage of all the cool stuff to do around town. Sure, there are the beaches, and the vibrant night life in St. Petersburg. There is even the world-renowned Dali museum which features some wild impressionistic artwork.

Fine Tuned at the Craftsmen Gallery

One of the greatest places, however, is the Florida Craftsmen Gallery. Part gallery, part shop, it is a statewide non-profit organization that seeks to empower the fine crafts of Florida, enrich the community and engage the next generation of up and coming craftsmen and women. The current exhibit on display is called Fine Tuned, which is an exhibition of instruments made by local craft workers.

If you find yourself in Florida – or planning a get away from the snow and slush coming this winter – the Craftsmen Gallery should be a must-see!

Release the bloodhounds!

A whole week, and not a single post from Tom? What happened?

Release the hounds!

Well, you can call off the dogs. With all of the stuff that has been happening this summer, the family decided that a trip out of town would be a tonic for us. And, was it ever. We turned the car loose northbound on Interstate 75 and headed to Atlanta for a long weekend. I got to watch my son Dominic drive… On a highway.. for the first prolonged amount of time…

Dom behind the wheel

And, we caught up on the news…

THIS is CNN

And, we even caught some air at Stone Mountain.

Big air!

So, I was a little preoccupied to tend to the blog. But, that doesn’t mean that improvements weren’t made. In fact, some work we have done at the office has given me an idea on how to incorporate more video in the blog.

Let’s start with the basics… It used to take an incredible amount of time and money to get into video production. But, as the technology has improved – and the price has dropped – professional quality video editing and recording tools are finding their way into products we see more and more of.

Take for example the humble iPad. Sure, it’s a great little tablet computer that also serves as an e-reader, gaming console and about a hundred other uses. Did you also realize that the camera on the iPad is very high quality?  In fact, it shoots in HD quality, better than the shoulder-carried cameras we use in our office. With the proper lighting, they can shoot some impressive video.

iPad mount

I also bought a $15 tripod mount for my iPad, which means I can attach it to a standard tripod with a 1/4″ bolt mount, providing me a stable way to mount the iPad for quality video.

The wireless mic

I also took delivery of a wireless microphone setup. With a receiver and a transmitter that can accept a hand held or lavalier microphone, it means I can get some high-quality sound for the videos. I also had to buy an adapter which allows me to plug the mic right into the earphone jack. It works like a champ!

I am even using an editing program on the iPad that allows me to edit the video and upload it right to YouTube – no fuss, no muss!

Now, what does the quality of the video look like coming off this rig? Here’s a video we shot at the office we did on an iPad mini. Not too shabby…


This means, of course, that you are going to be looking at more of my mug in the future. But, that’s OK. I promise to use this for the power of good!

part of the Wood Talk Online community