Link of the week

The Five Cut Method

Table Saw cuttingSo, you want to make sure your table saw is accurately set, but not sure how to test it? Here’s a method that will give you a great way to check just how squarely you have set your rip fence to the blade.

Basically, this method relies on producing a cumulative error on the cuts that magnifies just how far off the fence is. This makes it considerably easier to measure how much you have to adjust the rip fence in order to bring the alignment into square to give you more accurate cuts.

Once you use this method, you’ll find it to be pretty clever, and you’ll use it frequently to make sure your saw has held its setting.

Book Review: Cabinet Doors and Drawers

Danny Proulx's Cabinet Doors and DrawersSo, you are building a set of cabinets or a piece of furniture and it needs doors and drawers. However, you haven’t ever built any. You could go out and buy what you need, but if you want to use some special wood or build a fancy design, you might be out of luck. Where should you look for some easy to follow plans and valuable techniques to get you started?

Danny Proulx’s book – Cabinet Doors and Drawers – is a perfect starting place.

Say you want to build some doors. This well-written guide goes into great detail about design and construction of a multitude of door designs. Simple slabs, mitered rail, groove and stub tenon or cope and stick, Danny shows the steps in great detail with step-by-step pictures.

But, it’s more than just how the doors are built. Danny shares some simple jigs that can make building the doors a snap. You will also find methods that describe how to cut arched and cathedral rails to add more interest to your project.

If you want to build raised panels for your doors, there are several options available to you. Danny covers the basics about using panel-raising router bits, and offers another technique for using a table saw to achieve the look you want.

And, when it comes to drawers, the section is quite comprehensive. Screwed butt joints, biscuits, box joints, hand-cut dovetails, pocket screws, locking rabbet joints… Danny covers the bases from the most basic to the most highly skilled. Tips on how to properly size drawers for a cabinet, what materials to use and how to attach drawer fronts and bottoms round out a very thorough chapter.

Since there is so much work with the router, Danny offers plans on how to build an effective router fence to make your work safer and easier.

Unlike his other books, you won’t find project plans in this one, but you will reach for it more often than you think as you put your projects together.

Link of the week

Wood Magazine’s Dovetail Showdown

Wood Magazine's Dovetail ShowdownWe’ve all head the boasting on both sides …

“I can hand cut a dresser’s worth of dovetails by the time you finish reading that jig’s manual.”

“Hand cutting dovetails is slower than molasses running uphill on a cold winter’s day.”

That’s why I love the head-to-head competition set up by Wood Magazine. Design Editor Jeff Mertz claimed he could hand-cut through-dovetail joints faster than someone using a dovetail jig and router. Watch as Jeff, armed with chisel set and fine-tooth saw, takes on challenger Pat Lowry with his router and jig.

Watch this video and discover who comes out on top!

Stuff I’ve built: Pagoda Box

May 2007

I built this box from a plan that was in the May 2007 Wood Magazine. What caught my attention was the graceful lines and the opportunity to use some highly figured woods in a showcase piece.

The box body is made of a scrap of mahogany that was lying around, an the lid was made out of a very showy piece of quartersawn sycamore. The handle is made of a few pieces of ebony.

I used the table saw to bevel the sides of the piece so they rise from the base up to the top of the box. Instead of using the bandsaw and spindle sander to shape the lid as the plans specified, I found it was easier to use a rasp and sandpaper.

I sanded the piece down to 320 grit and finished it with a 1# cut of shellac, sanded smooth, then three coats of natural Watco danish oil.

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