Link of the Week

Scroll Saw Woodworking and Crafts Declaration of Independence

When in the Course of human events, it becomes necessary for one people to dissolve the political bands which have connected them with another, and to assume among the powers of the earth, the separate and equal station to which the Laws of Nature and of Nature’s God entitle them, a decent respect to the opinions of mankind requires that they should declare the causes which impel them to the separation.

With these words, the colonial leaders in the British colonies on the east coast of North America told King George III to go take a hike, thank you very much, and declared that they were going to make their own country.

That happened way back on July 4, 1776 in a hot assembly hall in Philadelphia, Pennsylvania and took a great deal of courage to draft and sign.

Then, there’s this version, which took skill and patience – and some courage – to build.  Woodworker Bill Thurlow took 580 hours spread over eight years to create this scrollsawn replica of the Declaration of Independence from 1/2″ thick maple.

This link goes into great detail of the construction of this incredible project.

Stuff I’ve built: Lou’s CD/DVD rack

I work with this guy named Lou.  Lou is a pretty darned worldly guy.  He’s the kind of cat you would expect to find trekking the Andes by himself.  He’s the dude you wouldn’t think twice about if he was called up on stage to jam with a fusion jazz band.  He creates beautiful stained glass pieces in his living room.

In many ways, he reminds me of the character in the Dos Equis beer commercial – the guy known as the Most Interesting Man in the World.

Now, you’d figure a guy like Lou would have a plush home with zebra-skin covered sofas, but, no, Lou is a very practical guy.  He spends more time kayaking the mangrove estuaries looking for rare birds than worrying about his home furnishings.

I discovered this about Lou when he asked if I could build him a rack to store a portion of his large CD and DVD collection.  “I want something plain … nothing fancy.  Don’t  put any of that fancy cabinetmaking mumbo-jumbo on this piece, OK.”

So, I had to come up with something that would have that certain kind of ‘industrial’ quality but be well designed.

This is what I came up with.

It’s a pretty large piece.  Made of nearly two sheets of plywood, it has a number of shelves for storage of CD/DVD cases. I used pocket screws and glue to hold it together. My plan was to face the edges of the shelves, but Lou was clear… “Don’t you do anything fancy on that.  Unfinished plywood edges are fine with me.”

Oh, no… that meant I couldn’t use a face frame to help support the shelves.  So, I added the central supports between each shelf to keep the long, narrow shelves from bowing.  I sanded those edges as cleanly as possible and broke the edges so they would be smooth to the touch and wouldn’t splinter.

Right now, it’s still in my garage.  But, Lou has seen a photo of it and said he likes it.

And, when he’s done with his latest safari-at-home adventure, he said he’s going to come to my house to strap the piece to the roof of his car to take his trophy home.

Species Spotlight: White Oak

Oak is – by far – one of the most plentiful North American hardwoods on the market. According to the American Hardwoods Council, oaks comprise nearly 51% of all hardwoods harvested and brought to market.


While this may seem very boring and redundant, there’s actually quite a bit of variety when it comes to these oaks.  In fact, there are more than 600 species of trees worldwide which come from the genus Quercus.  Some of the characteristics that may make each species stand out include bark thickness (for cork oaks), leaf shape, growth habits and whether or not the tree is evergreen or deciduous.  Yes, in the very deep south, trees such as live oaks never drop all of the leaves in their canopies.

Fortunately, for woodworkers, things are a little less confusing when it comes to shopping for lumber.  “While there are several commercial species, you can basically break the oaks down into two separate groups,” said Eric Proirier of Bell Forest Products. “It’s kind of like selecting a wine for dinner.  You have your reds and your whites.”

It’s funny that Eric mentioned wine, because one way to tell the difference between red oaks and white oaks has a lot to do with how liquids pass through them. “Wine barrels – and ships, for that matter – are always made of white oak because liquids can’t pass through the pores of the wood. Very important if you are trying to age wine – or sail the high seas!”


Red oaks are exceptionally plentiful.  In fact, 36% of all North American hardwoods brought to market are considered red oaks.  White oaks, on the other hand, still make up a hefty 15% of the North American hardwood market, but are some of the most sought after boards out there.  Why?

“The grain pattern on white oaks is typically finer than that of reds,”  said Eric.  “In many cases, this gives a more refined look to the piece, something woodworkers tend to look for while building projects.”

Another key difference between the two oaks comes to the ray flakes seen when the boards are quartersawn.  “In quartersawn white oaks, the ray flake pattern is more pronounced.  These rays are very pronounced in quartersawn wood, and are typically larger and more numerous in white oak.”  Ray pattern, actually part of the grain of the wood, was highly sought after during the Arts and Crafts movement, with many handsome pieces made that highlighted the effect.


White oak is very hard and heavy and works very well.  The tannins in the oak, however, can affect any steel fasteners used to build the piece, turning a dark black and staining the wood.  “Brass screws used in pre-bored holes do better, or be sure to hide your fasteners under plugs to prevent some ugly looking stains.”

Another interesting characteristic about white oak is how it responds to ammonia fumes.  “This is the wood that the Arts and Crafts masters used in their fuming tents.  The wood looks great when finished like that, but remember that ammonia is pretty nasty stuff.  If you aren’t 100% sure how to get that fumed finish safely, you might want to pass. When possible, we always recommend you use safer finishes.”


While white oaks are definitely beautiful, they aren’t necessarily  superior to their red cousins.  “White oaks don’t bend nearly as well as reds, and red oaks are plenty handsome on their own.  Whichever oak you choose, you are very likely to be happy.”

But, for that classic Arts and Crafts looks, it’s hard to beat white oak.

Quick Poll

Woodworkers love to build new projects.  Some designs are cutting edge, while others are authentic reproductions of historical pieces.  If we didn’t build stuff, would we be called woodworkers in the first place?

However, as people who have the woodworking know-how, there are some projects we are asked to turn our loving attention to.  For instance, there may be that old rocking chair whose joints loosened up after decades of use.  Or that dining room chair that an energetic diner may have broken after reacting to a particularly funny joke.  Or the side table that the dog knocked over, breaking a stretcher.  Veneer lifts.  Worn out drawer runners.

This week, I want to know if you have ever had to fix an antique piece of furniture.  Was it a simple repair you made with confidence, or was it more of a white-knuckle affair as you carefully replaced parts of the piece?

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Link of the Week

The Woodshop Widget

Quick – how much would an 8/4  board that measures 6 inches wide by 80 inches long that costs $7 a board foot cost?  ($46.69 before tax)

How much shellac flake would you need to mix into 72 ounces of denatured alcohol to get a 2.5# cut?  (22.5 ounces)

How’d I get my supernatural woodworking powers?  Did that lightning bolt that hit me in the head have anything to do with it?

No, it’s not superpowers… but it’s a super-handy woodworking tool that Marc Spagnuolo and programmer Kenneth Woodruff cooked up to make shop calculations that much easier.  The Woodshop Widget is a free program you can use online or on your iPhone/iPad/iPod.  It allows you do calculate the board feet in a board and the price, shellac cuts, convert between fractions and decimals, determine the amount of expansion and contraction you will see in a board and even has links to top shop tips.

Marc and Kenneth are in the process of considering an Android-friendly version.

While it may not be able to answer all of your woodworking questions (Who invented the circular saw blade?), this little program can help make your shop time a whole lot more fun.

How it’s Made: Cricket Bats

You know, two things really confuse me: doing my taxes and watching a game of cricket.

When I was back on campus at the University of Maryland, I can remember stumbling across a field where a cricket club was playing a match.  I sat for a while and watched the action.  It was very interesting, but I was baffled by the rules.  One of the club members approached me and I asked him if he could explain the game to me.

“Sure,” he said, and started by telling me how cricket was the sport that eventually created baseball.  The description went on for about another twenty minutes.  I thanked him for his time and wandered off, even more confused than before.

One thing I am not the least bit confused about, though, is the care it requires to build a cricket bat.  This vital piece of equipment, I have learned, takes a tremendous amount of care and craftsmanship to ensure it has the right amount of flexibility.

Let’s take a look at the show How It’s Made to see just what traditional woodworking techniques go into making one.

Quick Poll

I hope you all had a great weekend.

When it comes to building woodworking projects, there are many ways you can go.  Complicated or simple. Large or small. Utilitarian or decorative.

One of the more ubiquitous features you may see on a project are drawers.  Dressers, desks, tables and other furniture can have drawers both big and small.  From delicate drawers found in roll top desks to beefy utility drawers in a kitchen cabinet, they come in a wide variety of sizes and materials.

This week, have you ever built drawers into any of your projects, and how do you feel about them?

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