Product review: the Magswitch

So, a few weeks ago, I got an e-mail from Ralph Bagnall, the Consulting Woodworker, asking if I could review a set of tools. Hey, I’m always up for a challenge, so I said sure.

After a few days, I had forgotten all about the exchange. That’s when my wife called me at work to tell me that I had received a big box, and that I had to move it myself. It was heavy.

When I opened the box, I was stunned.  I had gotten a master set of the the Magswitch magnetic hold down jigs, and I was amazed at just how much came with it. My first impression was that this was the Swiss Army Knife of woodworking jigs.

The Magswitch system is based around a powerful magnet that you can switch on and off with the turn of a knob. Turn the knob to off, and you can pick the magnet up with little effort.  Turn it to on, and I can drag my table saw (while up on its casters) around the shop.Originally designed for the welding and metal working community, it was only a quick leap to apply the technology for woodworkers who routinely work with cast iron and steel tools.  While the magnets themselves are very useful, it’s the family of jigs that have been built around them that makes this system so flexible.

For those getting into the system to begin, you might want to go with the dual feather board. It has the two magnets built in to the fixture, and it can be easily deployed wherever it’s appropriate for your cut. Yes, you are free from being stuck with using the miter slot, so imagine using a feather board to help control a wide piece on your table saw top.

For the rest of the fixtures, you will be using the standard universal base. This plastic yellow device holds the two Magswitch units, and each of the specialized fixtures is then screwed to the base.  And, what a selection of specialized fixtures.  There are feather boards.  And risers that allow you to stack two feather boards on top of each other for controlling tall pieces or for holding work down and in to the fence.  There is a thin strip ripping jig so you can rip consistent thin strips at your table saw on the outside of the blade, not against the rip fence, which could burn the cut pieces or throw them back at you.  There are high roller hold ins. There are resaw fences you can use on your band saw.  It’s very impressive stuff.

Of course, you may have realized the one weakness of the kit… if you have an aluminum topped table saw or a non-ferrous router table, you are out of luck. As I was thinking this was the case, I got another package… the Universal Track tool.  This heavy duty aluminum fence is lined on both sides with with hardware holding tracks so you can use the attachments in different locations.  Pretty slick. Just use the included hardware, slide the bolt heads into the beefy tracks and blammo – extra use.

The one thing I would strongly recommend is picking up a box to store the system parts in, and maybe invest in a box of gallon-sized freezer bags to store each accessory and its related hardware in when you aren’t using them.  There are a lot of screws, allen wrenches and other goodies you will have to keep track of – this will help keep the parts together. Also, I know no one likes to keep users manuals, but I would definitely hold on to the individual instruction sheets that come with the attachments.  There truly is a bewildering array of uses for these tools, and you’ll want to refresh your memory as to how they work before you put them to use.

It’s a very interesting system for sure, and if it helps me work safer and more accurately, well, that’s a double bonus!

Magswitch jigs can also be found at many woodworking stores.

Quick Poll

WOW!  It’s the end of the last weekend until Christmas!  Iggy and I are rushing to get the shop ready for Santa’s visit.

We’re putting away all the tools, picking up the extension cords so Santa won’t trip walking through the shop and sweeping up a barrel of sawdust in case one of Rudolph’s friends has a little ‘accident’ while at the house.  The stress is murder on Comet’s stomach this time of the year…

So, what about you?

[poll id=”151″]

Link of the week

Wooden Boat Publications

So, maybe you are stuck in home port, preparing to ride out winter, dreaming about the warmer months.  Or, you are in the Southern Hemisphere or a more tropical clime longing to get out on the water. Perhaps in a wooden craft.

If that’s the case, you could do a whole lot worse than checking out Wooden Boat Publications.  This magazine and Internet site features wooden craft of all kinds – from handsome powered craft to breathtaking sailing boats.  There are articles on how to build, maintain and use these impressive craft, with an emphasis on material selection and building technique.

Even if you don’t like the water, this is a pretty cool site to spend some time on… and dream about the warmer days to come!

Signs, signs, everywhere there’s signs…

How many times during the day do we rely on signs? Street signs. Store signs. Directional signs. And, is there anything more welcome than a sign pointing to the restroom when nature is calling.

Like it or not, signs are a big part of our lives. From the mundane to the fancy, the help keep us on track… even at home.

“Everyone has a street sign in front of their place,” said Tim Walter of Eagle America. “As a woodworker, you can help make something basic such as that a whole lot more interesting for your home – or for a gift recipient…” From the basic block letter sign carved into some pressure treated southern yellow pine to something fancier in a weather resistant board like teak, putting your home numbers into wood will help bring a little extra life to the front of your house and even serve as something that helps your home stand out when someone is looking for your address.

If you are only thinking about house numbers outside, you aren’t exploring all of the possibilities. “Of course, kids love personalized signs for their rooms. Think also about people who may be wine collectors, photographers, gardeners, cooks or others who would be surprised to get a sign helping them celebrate their hobby. I also hear that woodworkers sometimes enjoy signs that identify where their shops are…”

When it comes to methods for sign making, you have some choices. “If you are a power tool kinda person, you might want to take a look at the Milescraft Signmaking kit. It comes with everything you need to make beautifully lettered or numbered signs with perfect spacing. Simply rout the pattern and bingo, you are there.”

If you want a little more free form approach, you can change the router bits to give a different look , or you can pick up a copy of the book Making Wood Signs or the DVD Freehand Routed Wood Signs Made Simple to really help your imagination get running. “Vee cutting plunge bits make sharply relieved bottoms in the numbers and letters, while undercutting bits allow you to recess under the face of the characters, making them appear to be floating over the background.”

Another great way to make a sign would be to stack laminate two contrasting boards. “Say you were to cut the numbers from a lighter board with a scroll saw, then glue it to a darker board underneath… You’d have the depth and contrast that would make your sign draw a lot of attention.”

For those who are more hand tool oriented, there is the Flexcut line of carving tools. “When you are looking to carve the numbers and letters on your signs, knives, mallet tools and palm tools can help turn your design into reality.”

A sign featuring just numbers or letters could look kind of blah without something else to catch your eye. Tim told me about a number of corner rounding templates which can help you enliven a rectangular or square signs. “For ellipses or circles, we offer a our Curv Pro Circle and Oval cutting system, which easily allows you to cut those smooth curves accurately.” Designs carved into the face – whether modern and interpretive or classic – can drastically change the overall appearance of the sign.

Of course, sign edges need special treatment, and there is no limit to the options you can make with a single bit or with combination of others. Flutes, coves, beads, chamfers…. they can be combined in nearly limitless ways to personalize your creation.

And, when you proudly display your creation – or the recipient sees it for the first time – it will be easy to identify just how unique and meaningful it will be.

Meet daddy’s nemesis …

As a fan of the James Bond series of movies (Goldfinger was my favorite movie in the franchise), I was thoroughly amused by Austin Powers, the Mike Myers spoof of the classic spy films.

One of the most memorable scenes happened after the hero Austin Powers and his partner Vanessa Kensington were captured by Dr. Evil’s minions and brought to an elaborate dinner party in Dr. Evil’s lair. In a nod to the the first movie in the Bond series, 1962’s Dr. No, Austin and Vanessa, clad in their quasi-futuristic costumes, are sat between Dr. Evil’s henchmen while Dr. Evil explains in great detail his fiendish plot to destroy the world if his demands are not met.

That’s when Dr. Evil’s son Scott enters the room from his bedroom. Dr. Evil, in a grand gesture, introduces Scott to Austin by saying, “Scott, meet daddy’s nemesis, Austin Powers.”  Scott, incredulously, asked, “And you’re feeding him?”

In my shop, there are few tools I have yet to at least have a working relationship with. Sometimes, the tracking on my band saw gets a little ‘drifty’.  Sometimes, a few of my hand planes can be finicky. But, with a little bit of time and effort, I can get them to do what I need them to do.

Then there is this.  My lock miter bit. This little router bit called to me at a woodworking show a few years back.  The slick talking exhibitor showed how useful the joint is.  How quick to cut. How easily the joint goes together.  He cut joint after joint, winking to viewers as his smooth voice lured others over.

I had to answer the siren’s call.  I dropped my money and took this miracle bit home with me anxious to make things happen.

Boy, did stuff happen.  Some head scratching.  Some grunts of frustration.  Some cursing.  And lots of wasted test boards. And, worst of all – a lot of wasted precious shop time.

I’ve used the so simple a child could do it  ‘adjust the height until the boards match up’ method, with no success.  This time, armed with the Groove Center made by Prazi, I was bound and determined to make things work out.

I followed the instructions to the letter, but still found myself scratching my head with yet another bad result.  Now, I’m sure the problem with this bit is that there’s an id10t error going on somewhere in my setup.  Maybe it’s because I’m not getting the accuracy I need in my router setup.  Maybe it’s because I’m not using the tools properly.  I’ve seen both the bit and the Groove Center work flawlessly in demos.  I just can’t make it work in my shop.

I’m sure I could continue to fiddle with this bit again and again, and maybe after a few more hours of shop time, I might be able to make one of these joints work.

But, ya know what? The heck with it. I’ve given too much to this time vampire.  For the love of Pete, I could just cut a basic miter joint and break out my biscuit jointer if I needed to reinforce it.  Or, maybe set up for a Kehoe dovetail spline or just a basic spline reinforcement if I wanted – either through the joint or hidden within.

One thing is for certain.. using this bit has been one of the most frustrating experiences I have ever had in the workshop.  I just might put this baby back into its case and set it somewhere in the back of my tool storage cabinet and keep it there for a very long time… I don’t think I’ll be feeding this one any more of my shop time.

Quick Poll

Cruddy weather today in the United States and Canada. Snow and record cold in western Europe. Yup, winter’s coming FAST in the northern hemisphere.  And, even if you are entering the Austral summer south of the Equator, you still had some chilly weather to deal with.

This week, tell us how you heat your shop.  Do you rely on using your wood scraps, a portable space heater or a whole shop setup?

[poll id=”150″]

Link of the week

Wood Magazine’s holiday yard decoration plans

So, you want to make your front yard a little more festive for the holidays?  Sure, you could go and buy some of those fancy 3-D looking lighted decorations, but why not do the job yourself?

At this site, you can find the collection of holiday yard plans designed by the folks over at Wood magazine. From leaping reindeer to delicate snowflakes, each of these plans comes with a .pdf of the full size design, so all you’ll have to do is print out the design, lay it on a sheet of plywood or, for the smaller designs, some project wood, and get to cutting.

What a great way to show off your woodworking skills and bring some festive spirit to your neighborhood.

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