All posts by Tom

I'm the guy who writes the blog...

Quick Poll

People love to classify things.  Speak to a biologist and you’ll learn a boatload of Latin in when talking about an animal’s classification.  Chemists classify the elements as metals, non-metals, noble gasses…  the list continues.

Pastry chefs will classify ingredients as wet goods or dry goods, and it’s not as easy as it seems. Sugar is considered to be a wet ingredient.

When it comes to woodworkers, we also tend to classify ourselves into categories based on our abilities and knowledge of the craft.

This week, I’m looking to see how you classify yourself as a woodworker at this moment.  Don’t be bashful – be as honest as possible.  Remember, no one has to know you you voted.

Well, you’ll know….

Link of the week

The segmented turner

If you turn pieces on your lathe, you know that you can make some gorgeous looking pieces from a single piece of wood. But, if you want to add more visual interest while using up smaller pieces of wood, you should check out segmented turnings.

By gluing up these smaller bits of wood, you can create pieces with tremendous visual interest. The process is quite simple to accomplish, but it takes some care to get the smaller pieces lined up and arranged properly so the final piece is just as you planned it to be.

This site serves as an excellent jumping-off point, offering segmented turning tips, plans and links to other sites featuring more segmented turning advice. Why not take it for a spin yourself?

If this guy can do it…

There are three things we really need to get through life…

A family that loves you. A strong belief in yourself and your deity – if you so choose. And, great friends.

That’s why I like the folks I hang out with. I’ve met many fellow woodworkers in person (and, I know we’ve shared a few libations at places such as the Hofbrauhaus in Newport, Kentucky), and I’ve enjoyed the opportunity to get to know you. I also have a bunch of friends in my neighborhood, and those I have met in my professional career.  One of the people who I have forged a great bond with is my friend Bob. This guy is a public information officer at another agency here in the Tampa Bay area, and we always work closely on projects – especially hurricane preparedness.

Bob, his wonderful wife Pam and their daughter Caroline are always a ball to hang out with. We’ve gone to the beach together, bowling – heck, Bob has even rented a boat and taken us out on it.  Lots of fun.

The best fun, however, happens at Bob’s house. Once a year (it’s actually coming up soon), Pam makes the ultimate Italian feast – a Timpano.  Never heard of it?  You should.  It’s a delicious concoction of goodness – meatballs, sausage, pasta, gravy, cheeses.. the works – wrapped in a crust and baked. Even better, rent the movie the Big Night and check out the last half hour of the movie.. and don’t do it on an empty stomach.. you will be very hungry after!  While Pam is out in the kitchen riding herd on the food, Bob is the man in charge of the wine.

No, not THAT wine… good stuff. Amarones from Italy. California Zinfandels. Delicious stuff.  In order to make the ambiance complete, Pam has sewn the obligatory red and white checked  Italian restaurant tablecloth, and Bob has obtained a pair of candle holders shaped in the form of wine bottles.  That, unfortunately, is where the trouble came in.

You see, they are shaped like wine bottles with no bottoms. When you put them over lit candles, there’s not enough air flow to keep them burning.  Bob was puzzled as to how to keep them burning, when he hit on an idea. He asked me for some advice, and I told him to go ahead with the plan.

Basically, he picked up a piece of maple and cut some short pieces. Not bad for using a circular saw… Using only glue, he built a bit of a grid as a stand for each of the holders to provide some airflow.  He wiped on a little bit of polyurethane to seal the wood, and at last year’s timpano night, they made their big debut.  The candles burned like a champ, and the ambiance was nothing short of fantastic.

As we ate the delicious – and copious amounts of – food, I told Bob, “You know I have to take pictures of this and post it on my blog.”

He smiled and said, “Come on, man. What are friends for?”

 

Better use of space

I am king of my space in my shop.  Well, almost king of my shop.

After all, I do have to accommodate a washer and dryer. And, I have to store various picnic implements. And, there’s always that overflow of household products from the run to the wholesale store. But, other than that, I am king of the shop.

Yup. All 24 x 22 feet of it. Wait a minute… that’s not that big of a space after all.  By golly, I had better be able to use the space in my shop effectively, or I am going to be in a world of hurt.

That’s exactly where I am right now. My shop is a great place to stop and work a spell. There is my bench, a front bench area where I can stage materials and a side bench area where my plane till hangs out and I have storage underneath. I’ve built lots of great stuff out there, but one place has always presented a challenge for me – the area behind my bench.

Yeah, this is not the place I am most proud of.  I have always had trouble with this area – it’s cut off from the main work area and you have to round the bench to get there.  It used to hold wood in a big stack behind the bench, now it seems to just hold a crapload of stuff I’m not sure where to put. The shop vac. A rolling stand I built for my portable drill press. Saw horses. The works.

While I’m thinking about this, I also realize that there is another tool I would love to get more use out of – my miter saw. That baby has been sitting under the workbench between the spindle sander and the recycling bin for years now, just collecting dust until I am ready to use it.  But, what I would really love to use it for is cutting long boards down to size. Maybe set it up someplace where I can set up a fence with a siding stop on a measuring tape…

Wait a minute… I’m getting a picture… how about building a miter saw bench/work station. With storage underneath and shelves above. Someplace I can keep the miter saw set up, maybe drag out a few pieces of tooling and use them there as well… I like it.  Of course, this means I’m going to have to get rid of the shelves that I have already built, but that won’t be a problem. In fact, I would be able to cannibalize some of the parts of the existing shelves to build the new unit.

The shelves are built with these Simpson Strong Tie connectors and common 2 x 4 studs, with a few strips of 3/4″ plywood.  And screws. Lots of screws.  But, if I was able to pull these shelves apart, I could easily reuse the wood to build my miter station.  And, of course, the ties could be used in the new storage/workspace area to help build a solid unit that could take a lot of abuse.

There are lots of plans out there using those Simpson Strong Tie connectors, and I’ll spend the next few weeks drawing up some plans for the new station. I’ll want to make sure that my new work area has all of the bells and whistles I’ll need to get the best use out of the saw, and I’ll move my bench a little farther into the room to gain access to the area between the bench. Heck, I’ll throw in some more storage shelves and a ‘garage’ area underneath the work station to hold my shop vac.

Yes, it’s looking like a new project may be in the works here.

Quick Poll

When you think about woodworking shows on TV, there are a few that immediately spring to mind. Norm Abram and the New Yankee Workshop. David Marks and Woodworks. Tommy Mac and Rough Cut. Roy Underhill and the Woodwright’s shop.

But, there’s a show that doesn’t normally get a lot of discussion -the American Woodshop.

It’s a glaring omission, considering that the show has been on the air for 19 seasons, and host Scott Phillips has been an institution on the show. He’s been out there at woodworking shows, demonstrating tools. Over the years, viewers have watched him build a shop and turn out some sweet looking projects.

But, there has also been a number of woodworkers who call his work amateurish and question why he has been on television for as long as he has.

Today, tell us what you think about Scott Phillips and the American Woodshop.

 

Link of the week

New Woodworker’s kickback video

PLEASE DO NOT TRY THIS AT YOUR SHOP!  SAFETY IS A PARAMOUNT CONCERN, AND YOU DON’T WANT TO INJURE YOURSELF!

Nothing is more terrifying to a woodworker than the possibility of being injured in his or her shop.  One of the most potentially gruesome injuries could occur if the piece you are cutting on a table saw gets caught up and kicked back at you. I don’t care how small your saw is – because of the dynamics of how the blade cuts, it can happen.  I remember once having a piece kickback on me while using a powerful Delta Unisaw. While I wasn’t hurt, I did need to change my drawers…

Tom Hintz of New Woodworker.com does a tremendously foolish – yet valuable – thing for all woodworkers by purposely causing a kickback and capturing the results on video.  Even knowing the kickback was coming didn’t prevent a violent reaction from taking place. The results of the video will leave you feeling a bit sick to your stomach (Look at how freakin’ close his hand comes to the saw blade), the video disproves some long-held beliefs many woodworkers have about this kind of accident (I don’t need a splitter or riving knife, I can hold the board down and ride out the kickback, etc.).

Please, watch this video if you work with a table saw. These accidents happen in the blink of an eye and can carry tremendous force. Remember – your hobby shouldn’t have to cost you a trip to the hospital.

And, Tom – please don’t ever try this again… OK?

Wax on, wax off

Who could ever forget the memorable scene in the classic 1980’s movie the Karate Kid when Pat Morita was trying to teach Ralph Macchio the basics of karate. Rather than bring Daniel-san (Macchio’s character) to a dojo to learn the skills, Mr. Miyagi (Morita) brought Daniel-san to his home to do menial tasks. Painting the house and fences, sanding a deck and waxing cars. Not only did Daniel-san have to do these basic tasks, he had to do them a particular way in order to learn the basics of the martial art.

In much the same way, many woodworkers envision themselves building these awesome projects, but few envision the thrill of finishing that awaits them at the end of the build. For some woodworkers (this one included), they would rather have a root canal performed on their teeth than finish their pieces.  Why? Is it the tedious task of sanding and scraping the saw marks off of the pieces?  Sure.  Is it that applying a smooth finish can be a real challenge?  You betcha.

Much of this frustration may stem from the fact that these woodworkers see limited options when it comes to finishing.  If the only finishing material you rely on is brushed on polyurethane, the fear of runs and sags is a reality. If you rely on oil finishes, how can you be sure that the finish won’t weep out of open-pored woods (Or  worry that  the oil soaked rags might catch fire in your shop)? Maybe it springs from the dreaded task of cleaning out spray equipment?

For those of you who worry, set your minds at ease. There is a finish that you may not have thought of that is simple to use, easy to apply and doesn’t change the appearance of your wooden projects.  It’s wax.

Waxes have had a long and storied tradition in woodworking. From lubricating drawer runners and the soles of planes, their slippery nature is well known. But, waxes have also been used as finishes and topcoats for centuries on wooden projects, and they are just as useful as today as they were all of those years ago.

Wax is a great finish for items that are primarily put on display, but don’t get a lot of use. Turned candlesticks, sculptures and small boxes are excellent candidates for wax.

To use wax as a finish, just apply a decent sized amount – something about the size of a golf ball – into the middle of some soft cloth. Old t-shirts are great for this. Wrap the wad of wax up in the cloth and form it into a pad, kneading it into the cloth. As you rub this cloth-covered glob of wax over the furniture, it will melt with the warmth from your hands and work through the fabric’s weave, applying a fine coat on the surface of the project. Keep working the wax into the piece, and you’ll notice a haze building on the surface. Once you get the piece good and covered, take a clean cloth and buff the surface up to a soft luster.

I have had a lot of success first applying a coat of shellac to the piece and buffing that down with some 320 grit sandpaper before buffing the wax on. That helps build some additional protection into the finish while making for a much smoother surface.

Most paste furniture waxes are made from petroleum-based waxes such as parafin, but higher-quality furniture waxes will contain a good portion of beeswax or – even better – carnauba wax in the mix. Carnauba wax is a very hard wax harvested from palm trees and offers a more durable surface.   Additionally, high-end waxes such as Liberon or Briwax also offer tinted waxes, which can subtly change the color of the wood they are applied to.

The downsides? Wax does not form a hard surface on your project, so it will offer only limited protection. So, it’s probably not a good idea to use just wax on the surface of a table. Also, it offers nearly no protection from water.

While it may not be the perfect wood finish, wax provides a finish that’s both pleasing to the eye and the hands, and it’s very easy to apply to your project.   And, with a new finishing option in your repertoire, you are well on your way to mastering finishing.