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Overlooked safety tips

We’re in Wood Worker’s Safety Week, and I’m sure you are 100% fully compliant on all safety practices. There is a zero percent chance of an accident ever befalling you…

Well, we’d all like to believe that. But, as we know in life, the only things that are 100% certain are death and taxes. Beyond that, it’s a crap shoot. That doesn’t mean that you don’t want to load the dice in your favor, right?  I mean, none of us takes down the box of rat poison and pours it over their breakfast cereal in the morning.  Or walks out into the middle of traffic on a busy road without at least a half-hearted glance to see if cars are oncoming. We don’t light the barbecue grill inside the living room, do we?

In the same way, becoming a little bit safer in the workshop really doesn’t take much thought or effort – or certainly cost. By following a few simple safety tips, you can improve the odds that a freak accident won’t befall you.

1) Kill clutter.  It never fails – you start working on a project  and the next thing you know, there are extension cords, offcuts and tools all over the place. On the floor. On the bench. Across the shop. They become tripping hazards. Dropping hazards.  I’ve found myself recently becoming lax on cleaning up my messes during a project. There have been times where I have piled up so many tools, clean up could take several days. That’s why I’ve had to institute a plan that at least keeps the mess at bay. My new cell phone has a countdown timer on it. Now, I set the timer for one hour, and when it goes off, I take the time to look at the bench and the tools to see if anything can be cleaned up or put away. Sure, it’s a pain in the rear, but taking a forced break every hour to walk away from the bench and clean up some stuff helps to keep a tidier – and safer – work area.

2) Avoid overloads. In order to save a few bucks, I used to use light-gauge outdoor extension cords from the one outlet in my shop and plug in multiple tools. And, for some time, this arrangement worked well for me. That was until one day I smelled this aroma of hot plastic in the shop. What could it have been?  Much to my amazement, the extension cord was uncomfortably hot to the touch. Now, I’m sure the circuit breaker would have kicked in before something would have happened, but it was shortly after that my wife and I had to have a conversation about adding a few shop dedicated circuits to handle the loads I was placing on the tools.

2a) Sure, it cost some money, but there was an added bonus – when I put the tools on two dedicated circuits, if the breaker ever did trip, the lights remained on in the shop. This was a HUGE improvement over what used to happen; the circuit would trip, and the lights would go off with a spinning blade I could no longer see right in front of me…

3) When in doubt, secure your work.  If I’m going to route a set of dovetails, I’ll take the time to carefully clamp the work to my bench. If I’m going to joint a board with my hand planes, I’ll crank down on the board in the vise. But, when I have to make a few simple cuts with a chisel, I typically just lay the board down on the bench surface and go to it. Or, even dumber, I’ve even HELD the board with one hand while using the chisel with the other. That was cool in my eyes, until the day I accidentally laid the sharp edge of a 1 inch chisel across my inner left wrist. You know, where all the veins, arteries, tendons, nerves and ligaments run that operate your hand run. I barely got a scrape from my encounter, but I could have been looking at some major micro surgery to get my left hand working well again.  That was the day I bought a set of Quick Grip trigger clamps, and now I set the piece down on the bench and clamp it into place. Sure, it takes some extra time, but when I think of complaining about that, my mind flashes back to that scary incident.

These three tips are just a starting point. In fact, I’d love to hear more about your safety tips. Remember, Wood Workers Safety Week works when we all share our collective wisdom and help keep everyone happily pursuing the craft.

 

Quick Poll

Welcome to Wood Workers Safety Week 2012!  Woot!

I know, you have heard EVERYTHING about shop safety, right?  You’ve heard it all, seen it all, tried it all and you can’t stand to see something else about it.  Sure. But, it never hurts to have a refresher to help remind you about how to prevent painful, disfiguring and costly injuries.

While all tools pose a potential safety risk, the table saw remains the number one culprit in shop injuries. Accidental blade contact and kickback are two of the common ways that people can be injured.

Of course, there are a number of safety devices included in your table saw.  Whether it’s flesh-sensing technology or a simple splitter and blade guard, each of these gadgets works to help prevent mishaps. While they are useful, some woodworkers see them as non-essential add ons that just slow them down.

This week, look at your table saw setup and let us know how much safety equipment you use on your table saw. Is it the whole shebang, or do you get rid of those safety devices?

For your listening pleasure..

It’s like the planets have aligned today in the woodworking blog-o-sphere.  First of all, the FOURTH episode of the Modern Woodworkers Association online discussion has been posted.  This month, we’re talking all things Sketchup and we do a review of an educational video to see if it really can improve your designing.  Pull up a chair and listen to it here:

If that wasn’t enough, Andrew Detloff of Ravinheart Renditions did an interview with me a few weeks ago about what I do in my shop. We rambled for a while, so if you are interested in hearing what happened, check out this video.

If you have had enough of me for one day, check out this video of the Tampa Bay Rays’ video mascot, DJ Kitty, yo.

Now, get out there in the shop and make some sawdust!

Link of the week

Wood-Mizer Portable Sawmills

When you want wood, you go to a hardwood supplier or local sawmill and get some awesome stuff. When the old tree you used to climb in behind your grandparent’s house blows  over during a storm and you don’t want to see it ground up into mulch, you need to bring in a portable sawmill.

The folks at Wood-Mizer are specialists in portable wood mills, but that’s only one part of their offerings. In fact, they sell all of the the equipment to take a tree from its whole form to useable lumber. Even if you don’t want to own your own, the company can put you in touch with local portable sawmill owners who just might be able to help you out.

 

Membership has its advantages

Think about it. When I first started woodworking – and for the first few years of my time in the shop – I was a lone wolf. A maverick. I was a man unto myself.

Oh, sure, I had the Woodworker’s Website Association online. It was a great forum to belong to, and I had the chance to virtually meet a bunch of other woodworkers who were doing things over in there shops. I started posting there in 1999, and it was pretty cool. Through those contacts, I was invited to a woodworking school where I met a number of great woodworkers – oh, and this guy named Marc Spagnuolo.

Speaking about that guy Marc, it took a couple of years after we met, but blammo – he created The Wood Whisperer website, and eventually the Wood Whisperer Guild. This online community gives me the opportunity to push the envelope in my woodworking – to try new things I would have never considered doing. While it is a virtual community, I know I’m not alone. I could read about how to do different techniques, get feedback from the other guild members and show off my successes.

Just this past year, I also became a member of the Modern Woodworkers Association. Chris Adkins, Dyami Plotke and several other woodworkers came up with this awesome concept at the last Woodworking in America conference. With so many woodworkers looking for online content and posting their projects, the MWA has become a great place to check in and let the woodworking world know what’s going on in your shop.

While I have been woodworking in my shop here in Florida, I was unaware of a great resource right in my own backyard. The St. Petersburg Woodcrafters Guild has been meeting just down the road from me for about as long as I have been living here in Florida. Every month, local woodworkers have been coming together to swap stories, brag about their exploits, point each other in the right direction when making tool purchases and offer advice when a member became stuck on a technique. It was just this past February when I attended my first meeting … and last night I took the plunge and became a member.

Now, I go to my shop all alone when I want to escape the real world and reconnect with the craft I enjoy. But, I know better. I’m not just by myself … I’ve got a lot of support.  That’s pretty reassuring.

 

Big and beefy

Part of the fun of being a woodworker is that friends like to keep an eye out for things that you might be interested in. I’ve had people find beat up, ugly, rusty hunks of iron that might have been planes and give them to me. I’ve had people hand me half-used cans of dried up paint to use as a finish on an upcoming project. Then there is the wood.

My friend Al from down the street stopped by my shop on a recent sunny Saturday morning.  He was driving his pickup truck and asked me to check out something he had in the bed. I looked in and found some very interesting offcuts.

Yes, these are the tail ends of some glue-lam beams that were being pitched, and he wondered if I might be able to use them. Never one to turn down something unique, I took them.

Al told me they were indeed cutoffs from a project going up near his office. They are the support beams for a common space in an apartment/condo building, providing the inside with a tremendous wide-open span. I’m sure they would probably be clear finished or painted to match the interior decor.

They are massive, made of southern yellow pine. Five inches thick and 13 1/2 inches wide, they are made by gluing up numerous smaller boards.  Obviously, from looking at the grain, there was no effort spent in trying to make them look like one massive board, but hey, that’s cool. I’m sure that they are at least as strong – if not stronger – than a solid SYP beam of a similar size … if you could find one. Gosh – a couple of these things, a stand, a vise and you’d have one heck of a workbench…

Al told me that the beams were pretty darned long, and I wondered just how they connected them. Sure enough, they were using finger joints, and staggering those joints between solid pieces, so, believe me, they seem plenty strong.

They were so impressive, that even Iggy came by to take a look at their – how shall I put it – monolithic type appearance (Has anyone seen Mr. Kubrik’s assistant lately?).  I’m wondering what the old chimp may be up to, but I’m sure he’ll come up with one heck of a project for these big and beefy parts.

 

Quick Poll

Face vises. Wagon vises. Leg vises. Shoulder vises. When it comes to work holding tools, there are many devices (sorry, just had to throw that one in there) woodworkers can turn to.

From simple shop-made tools to fancy, elaborate highly-engineered cast iron behemoths, there is a work holding contraption that can immobilize your work for just about every taste, preference and price point.

This week, we’re looking to see how many vises are on the main workbench in your shop. Do you have a vise in every corner of your bench, or do you rely on other work holding devices?