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The weekly plan

Ana White’s saw horse desk

So, Rhonda, the boys and I spent a good chunk of the day buying a new computer (the old one gave up the ghost the night before I headed out west for the big adventure). This got me wondering just how many other folks out there are getting ready for college, back to school or looking for a new place to perch a new computer of their own, so today’s plan is a tribute to that educational spirit.

Ana White's Saw Horse Desk

Again, I turn to Ana White, the DIY blogger who I have turned to time and again for project ideas. This time, she has a simple DIY saw horse desk that will be the envy of any dorm mate, and would serve well as a simple desk for nearly anyone in your home.

Deep in the desert

OK, I’m guilty as charged, your honor. For the past two weeks, I haven’t been paying attention to Tom’s Workbench. I know that for some of you, this was hard news to take. Was Tom giving up woodworking and taking up knitting? You must have been on pins and needles.

The desert

For the 99.9999% of the rest of you – you couldn’t have been so lucky. I was out deep in the desert southwest of the United States teaching some new public information courses for FEMA. Yup, a guy from Florida who deals with hurricanes was going to be part of the team that taught earthquake and wildfire responders how to do their jobs.

students

Crazy, right?

So, I left the morning after July 4th, stopped through Dallas – Fort Worth Airport and ended up in Phoenix. Now, when this past January 1 rolled around, I had never seen mountains or the desert. In January, I got the mountains, and in July, man, did I ever get the desert. It’s true what they say – it’s a dry heat – just like an oven.

While we stayed in really awesome places, we did work our butts off teaching. Piloting, in fact. The material we were instructing was newly revised, and needed to be instructed so any changes could be made.

Arizona rotunda

But, we did get a chance to see some things – like the Arizona capitol museum. Now that was a nice place, set in the old capitol building that was built around 1900 – even before Arizona became a state. The woodwork – even this far out west in the middle of the Sonora Desert – was spectacular.

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And, while we were in Phoenix, we had to stop by Marc Spagnuolo’s shop. While his wife Nicole was laid up late into her pregnancy, Marc did show us around the spectacular shop he had built. I’ve seen the building in pictures, and was thoroughly impressed, but seeing it in person was something else.

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I had anticipated it feeling bigger than it was, but given that video equipment shared space with woodworking tools, it was easy to see just how the space could be eaten up.

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Marc had taken the time to carefully break each section of the shop into logical sections – lumber storage and prep, milling, hand work, assembly and the like. Not a bad use of space for sure.

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After just standing and soaking it in, it was late, and we had to go out to grab a bite at a local Italian place. Let’s just say that getting a couple of Italian guys from Jersey together in the desert made it look a little like a witness protection program reunion, but wow, was the food ever tasty.

guidos

Now, back to the 9 to 5, my happy family and the shop that has missed me for way too long!

The weekly plan

Lowe’s picture frames the easy way

I’m back from a huge tour of the southwest (for business) and had very little time to blog for this or my public information officer site that I run. But, I did have time to take some of the most amazing photographs I have ever snapped.

small chapel near the center of the world

So, it’s only natural that today’s post be about how to build a picture frame, because I seriously want to print out and frame a few of these babies.

frames

This simple plan from Lowe’s will have you building some sharp looking picture frames with even the most basic of tools. Believe me, when you get the right shot, it deserves to be printed out and displayed with pride. Pride as a photographer and pride as a woodworker.

Will it go round in circles?

Yes, I was born in the late 1960s, so that means I came of age in the 1980s. However, a quick look at my iPod, and you’ll see plenty of music from the 1970s on it. There was just something about the real horns, the funky bass and the awesome hair of the era that made that music something to listen to.

And, yes, you will find this gem on my iPod as well. Billy Preston’s 1973 hit Will it Go Round in Circles? Man, just check out the hair. And the horns.

Now, what does this have to do with woodworking? Good question. Since I’m going to build a round coffee table for the front room in my house, I am going to obviously have to cut out a circular top to make it happen. It seems like a no-brainer, but you have to remember that most woodworking tools are designed to cut nice straight lines.

A jigsaw

So, what can I do? Well, a jigsaw would be a good choice, and if you draw your circle well and cut closely to the mark, you can do a decent job of getting very close to a circle. For me, though, I don’t think I would go right to the line with the tool. While I can cut close, I would probably sweeten the cut with a sander.

No, if I wanted to cut a perfect circle right off the tool, I would probably want to find a centerpoint on the bottom of the glued up piece, then drill a hole and use some type of a jig that would cut the fixed radius on the piece. This way, I would be able to ensure that I could get the right size from the get go.

As far as I can tell, for a circle with a diameter of 36 inches, the best options are on the band saw or with a router.

Circle jig

The band saw route uses some type of jig (like this one from Fine Woodworking) to set a fixed pivot point. Form there, you feed the board into the band saw blade, and the saw does the work. No fuss, no muss. While it’s a great system, I’m not sure this one is for me. I never do well balancing boards on jigs and moving them.

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For me, the easier option would be to build or buy a circle cutting jig for my router. With this, you drill the center point just as you would for the band saw jig, only you cut the top face down using the router bit to do the cutting in a few passes. With everything secured to your workbench on a sacrificial board, it should be a piece of cake to knock it out.

Now, to go get some lumber, put on some of that disco music and actually build the silly thing…

 

Legs

So, now that the Cotterman is done, it’s time to (literally) turn my attention to the new table for the front room in our home.  Now, in the back room, I had no problem going with a rectangular, rustic looking piece (which, by the way, has ended up being a great piece), But, for the front room, Rhonda was thinking something round to make it look a little more elegant.

A column base

A logical choice for a coffee table might be one large turned column It would free up some leg room underneath, I could get creative with the feet and it would certainly showcase my turning skills. Only a few problems. I don’t turn. I don’t have a lathe, and I really don’t (yet) have the skills to make something like this even if someone did hand me a lathe.  Besides, columns like the one I showed above are more for dining tables.

Round with shelf

Rhonda also had the idea originally of doing something with a shelf underneath – a place for us to tuck books, baskets and all of the other stuff you might expect to see in a living room, I dunno. There’s something about an elegant round table with a shelf jammed under it that doesn’t do anything for me.

craftsman-coffee-tables

Of course, I could go modern with bent legs – almost an Eames looking piece – with a ‘modern’ feel to it. But, something tells me I wouldn’t like it. Plus, you know, Ikea makes a lot of that mid-century modern looking stuff.

So, I got to thinking… Why not go for something a little more simple, yet classic? Something strong yet pleasing to the eye? In other words, how about some type of cross bracing connecting the legs under the table?

I had posted this picture a few weeks ago, and it really caught my eye. Nice, strong looking piece with a simple base, ample top and clean lines?

I will have to sketch out some ideas – maybe based on this, or maybe with a simpler x brace across the bottom. Either way, it will be something that will be a piece that guests will see first when they come to the house, so it’s going to have to look good.

No pressure, right?

The weekly plan

DIY’s Home Backyard Play Set plans

Now that the kids are home, out of school for the summer, you may start to hear the words you dread whenever school is out.

“I’m bored.”

the DIY playhouse

Well, here’s one way to keep the little ones busy this summer – why not build a backyard play set? This plan from the DIY Network comes complete with all types of high seating places, cubbies, ladders and hiding places to entertain youngsters until they start to gripe about having to go back to school in September.

Some ‘Man’pering

No, no post yesterday. After all, yesterday was Father’s Day, and I was celebrating a really fun day with Rhonda and the boys.

Rhonda made an awesome breakfast and an awesome lunch followed (I mean, Salmon with mustard cream sauce? Get out…).

Mr. Gruff

But, the highlight of the day happened when Rhonda and the boys took me to St. Petersburg to the Shave Cave for an old fashioned straight razor shave. Since I hadn’t shaved since last Thursday, I was ready for one! This place gave me the promise of what very sharp steel could do to whiskers. No guards. No training wheels. Just an edge, a steady, experienced hand and my skin.

mmmm, beer

Oh, and beer. While I was waiting for my turn in the chair, the owner offered me a glass of a nice summer ale. With Tampa Bay’s oppressive humidity already in full swing, who was I to turn down a glass of ice cold beer?

Waiting my turn

While I waited for my turn, I couldn’t help but get over a few things. The camaraderie that existed was like the barber shops I used to visit a long time ago when I was a kid. The barber’s tools carefully laid out, ready for each step in the process.

A vintage shave

It got me thinking about the barbers in days gone by who did more than their fair share of shaves this way. It reminded me about the resurgence of hand tools – how the skills that could have possibly been lost forever were brought back from the edge by flea market hunters and premium hand tool manufacturers who sought these tools out and learned the techniques.

One smooth customer

After four different towels (three hot, one cold), pre shave oils, post shave masks, a facial massage and some after-shave lotion, I rose from the chair feeling relaxed, refreshed and – as Rhonda said – ‘Man’pered for Father’s Day. I even got my own special shave brush to use at home.

It also gave me a new appreciation for how well sharp tools work, and let me know that perhaps now that I’m between projects, it’s a good time to break out the Tormek and do a little sharpening of my own. Hey, that wood’s not gonna shave itself.

Happy Father’s Day – belated – to everyone!