All posts by Tom

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The weekly plan

Fine Woodworking’s Desktop Organizer

Whatever happened to the paperless offices we were promised about 20 years ago? It seems as if there is more paper than ever in our home office areas. Bills. Insurance paperwork. Homework to sign off on.

FWW Organizer

How do you beat the paper clutter? This free plan from Fine Woodworking may be just the solution. With pockets for several different categories of paperwork and a drawer to hide stamps or pens, this organizer would be home on a desk, hallway table or just about anywhere.

Commence the purge

OK, so that weasel ratted me out last week for not having a clean reference area. Fine. You want to play the game that way, I’ll play along. So, this week when i got home from work, I decided it was going to be time to clear out some items which had been accumulating in my reference storage area for a few years to see if I couldn’t neaten a few things up.

It was not going to be easy. I mean, I had books and magazines going back to the late 1990s on these shelves, and in those cabinet there, and near the nightstand… well, you get the idea. It was going to be cruel, but I knew it was going to be for the best. After all, without a way to catalog these items, how was I ever going to find anything that I needed?

Purge mode

So, I went into full purge mode. My rules were simple:

  • Reference books, I kept
  • Magazine special editions with design or shop ideas in them, I kept
  • Plans I was given or bought, I kept
  • Magazines I had actually built projects out of, I kept
  • Photos of old projects, I kept

I was stunned by how many things I had gotten and forgotten about years ago. I mean, there were plans for projects I see every single day around my house, and plans for projects I no longer have. My son’s rocking horse. The half-round table at our entry. My youngest son’s bookshelf. The Halloween coffin we put out for the holiday.

Plans

I tucked those carefully into a holder and kept them for the day I may want to build them again. I also spirited away a few other choice magazines with plans for projects that caught my attention. You never know…

The rest? Well, the rest of the material went into three piles:

  • Magazines and books I didn’t need anymore went in piles to the library
  • Crap I accumulated over the years that had no value, I put into a recycle pile and
  • Winning lottery tickets, I cashed.

There were not a lot of items in the last pile, but the kids spent most of yesterday trucking scores of magazines off to the library for others to learn the craft. I feel good that’s where they went.

Clean shelf

Now look at that shelf. It’s easy to find the things I need, and it gives me some room to put a few more quality reference books. I’m liking the new space,

What's in here

Now with that done, I can turn my full attention to what lies within these boxes from Bell Forest Products. And, is it ever beautiful… But, that’s another post for another day.

I’m a Chair Surgeon

I loved – and still do love – the original Star Trek series. It was so forward thinking in its scope. I mean, it had Earthlings exploring deep into space, encountering new civilizations and attempting to make peace with them to bring them into alliance. Trying to avoid war at all costs, but not afraid to kick butt when it was important enough to do it.

Bones McCoy

Of all the character in the show, DeForest Kelly’s Bones McCoy was one of my favorites. He was grouchy, excitable, moody – but there was no one in Starfleet who was as skilled as he was. He could diagnose and treat just about anything that ailed the crew, and his country doctor mannerisms endeared him to the crew.

I must be getting the same reputation for fixing broken chairs. Back in 2011, I fixed a chair for friends who brought an antique model back from Sweden. Now, this year, I got a call from a couple of friends that Rhonda and I know very well. It seems they had a similar issue at their house where someone had broken one of their dining room chairs. Ooops. Could I fix it?

Oooh, not good

Damnit, Jim, I’m a woodworker, not a furniture repairman. But, knowing that our friends really needed the chair fixed, I agreed.

Wow, was it busted. The chair was held together with hanger bolts through the front legs and some wooden corner brackets screwed into place. What had happened was that someone had bounced onto the chair and snapped the corner brace, which loosened the entire assembly. OK, I had to think how I was going to do this.

Broken brace

The rails of the chair were held in place – well, there was no joint holding them in place. They simply butted to the leg, with this corner brace system. This was a blessing in disguise, because I knew I could help rebuild the joint using some other system. After scratching my head for a while, i thought that dowels would be the best option. So, the first thing was to take the piece apart.

The assemblies disassembled

With them all apart, I broke out my Joint Genie doweling jig and set it up to cut a series of holes in the rails and the legs. The jig gave me good alignment and made drilling matching holes easy.

Doweling jig

With the holes bored in the rails and the matching holes in the legs, I filled the holes with dowel pins, but no glue. I figured that the chair may one day need to be broken apart again for repair, so using the dowels for alignment and joint reinforcement would make sense.

Spiky with dowels

With the dowels in place, I clamped everything together and mounted the corner braces back in place. They had enough material left over to lock into the grooves on the rails, and I screwed them back into place and bolted everything together tightly.

Bolted together

Once I had that taken care of, I then reattached the seat to the frame with four long screws, and voila, the chair was ready for a test.

The chair on its feet

It’s actually a very comfortable chair, and it looks like it’s ready for many long years of service at the dining room table.

I'm not a bricklayer...

In the immortal words of Bones McCoy, I’m beginning to think I can cure a rainy day…

The Weekly Plan

Shanty 2 Chic’s DIY Modular Outdoor Seating

When it comes to outdoor seating, there are two schools of thought. Those who believe that the furniture should be set up for dining, and those who lean toward establishing a seating area like an outdoor living room.

http://www.shanty-2-chic.com/2014/10/diy-modular-outdoor-seating.html

If you fall into that second group, here’s an interesting idea from Shanty 2 Chic – modular furniture which can be set up into many different seating arrangements based on your preference and available space.

As for your wood choices – the frame can be made out of regular pressure treated lumber and the slats can be any weather-resistant wood. Cypress, cedar, teak, white oak, pallet wood. Top it with a few comfortable cushions, prop your feet up and enjoy some outdoor time!

The weekly plan

Build a Butcher Block Island

For the past three weeks here in central Florida, we have been socked in with some of the rainiest weather I can ever remember. I mean, it’s been pouring as heavily as I can ever remember since we moved here back in 1992.

Which means we’ve been spending a lot of time doing things other than enjoying the outdoors. Some of those things include cooking.

The butcher block island

And, when it comes to cooking, finding working space is always a challenge. That’s why the weekly plan, brought to you by the folks at This Old House, might be a great option for your kitchen. Assembled from gas pipe and pre-assembled butcher block, it can serve as a prep station, storage piece and a great place to rest your coffee mug as you draw up your next woodworking plan.

Evolving pieces

Isn’t it amazing how furniture needs and styles have changed over the decades?

The reason I bring this up is that twice in the past month, I have seen some sweet looking armoires. One was a piece that my friends Chris and Sofie gave to another one of my friends who needed a closet space the ‘den’ of a house he bought. Another time was when I was in Yuma in the Casita next to my friend Kevin’s home on the big western swing. The Casita didn’t have a closet.

A clothes Armoire

Why did these two pieces stand out so much? It’s because in most houses, they are 100% unnecessary. That hasn’t always been the case. Before today’s home with walk in closets that – in some cases – are larger than most bedrooms, people just didn’t have that many clothes.

Hello in there!

Add to the fact that the average home built today has an extra 1,000 square feet than the average home built in 1973, and you start to get the idea that a separate piece of furniture to hold clothing is becoming a quaint anachronism – kind of like a pump to draw water from a well to do the cooking. Or building a hope chest for a young lady to keep her wedding dowry in – wait a second, I have built three of those!

Another piece that has changed dramatically over the years has been the TV entertainment center. In years past, entertainment centers were built around deep, heavy picture tube TVs, which required a great deal of size. Today’s flat screens, well, I’m surprised by how inexpensive they are.

Back when the kids were little, Rhonda and I bought a 32 inch picture tube TV for about $800, and we thought we got a heck of a deal on a store demo model. I built my breakfront entertainment center around the dimensions of that TV, and I ensured that the piece would serve as storage and a center for all of our viewing needs.

This past weekend when I was in Best Buy (I had to buy a new Mac Mini because the hard drive on our seven year old MacPro bit the dust), I saw 36 inch flat screens for $239.

Now, if you look for plans to build an entertainment center, you will find that most are low-slung affairs with space for the TV to perch on top or be mounted to the wall above.

What has become of those large TV cabinets made of those choice hardwoods? Well, they are being converted into home offices, bars, craft centers or even clothing armoires.

Go figure.

What does this mean for us as woodworkers? I’m not sure, but it will be interesting to see what changes happen over the next ten years as the way we use our homes changes.

Faces in wood

While my recent experience in the southwest whet my appetite for travel, there is so much more to see across the United States and the world I have still yet to see. For instance, in the States, I still need to see the Grand Canyon, I want to get up to the Pacific northwest, Niagara Falls … there are a lot of places yet to go.

The Grand Canyon

And, when you add in all of the international destinations there are to visit, come on. Rome. Tokyo. The grand dunes of the Sahara Desert. The gin-clear waters of Belize.

Easter Island Heads

Then there are places as wild and mysterious as Easter Island well out into the Pacific Ocean. From what I hear, the natural beauty of the island is only eclipsed by the incredible artwork of the legendary sculptures that grace the island.

Glasses front

While not on such a grand scale, I have recently purchased something to at least help me ensure I don’t lose my glasses. I picked up this handy little sculpture just before the trip out west so I would have a safe place to rest my glasses when they weren’t sitting on my face. For anyone who has ever worn glasses, you understand just how easy it is to lose those suckers and have them damaged.

Just as with the statues on Easter Island, this sculpture is carved anthropomorphically to represent a nose on which the nose pads rest. This sculpted piece rests on a block of solid wood (I was told that it was rosewood from the guy I bought it from – not sure if that’s really the case) to give it some additional weight so it won’t tip over.

Nose side

The back of the piece appears to be glued to a block that has a notch cut in it for the arms of the glasses to slide into, keeping them from gliding all the way down and falling off the piece.

It’s a crafty piece, made out of wood and it keeps my glasses safe. I mean, this is a win, win, win all around as far as I’m concerned, and it might just be something that you could build to use up a few scraps of wood that are just too nice to get rid of, but too small to put into a bigger project.