All posts by Tom

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Link of the week

Anne of All Trades

Up in her workshop near Seattle, Anne Bohnett has set herself up quite the operation. From farming to auto maintenance – from raising animals to running a primarily hand tool woodworking shop, she is indeed Anne of All Trades.

Anne Briggs in her shopNot only does Anne do some awesome woodworking, she also restores old tools and offers a hand tool rehabilitation service. Check out what items she has for sale in her shop, and I think you’ll find out that indeed – she truly is an Anne of All Trades.

Stuff I’ve built: The work trestle table

Wow, I have to be feeling better. The table I needed for work started out just a few short weeks ago as a 2 x 12, and now it’s home in my office, ready for me to conduct meetings, spread out and do some serious work.

The table in my office

This project was definitely a thought exercise for me. Could I build a project out of a simple piece of southern yellow pine construction lumber that I would like to use in my office, and had I accumulated the right tools and skills to build a classic trestle table?

From the first moments of picking out the board at the Lowe’s near my house, I knew I was going to be in for a treat. The 16 foot long 2 x 12 I chose was loaded with quarter sawn, nearly blemish free pieces that would easily become a top. While southern yellow pine is tough stuff, it still cuts great and planes very well as well.

That's a Nice Ash plane!

This project gave me some great freedom to design a classic looking piece using some tools – such as my scrub planes and Mortise Pal – that I usually never break out. I think the results look pretty darned decent.

The angled mortise

I also was able to convince myself that I could cut the angled through mortise that could hold the wedge to secure the base for this piece. Sure, I had my doubts, but a little patience and some sharp chisels go a long way toward accomplishing goals that seem out of your grasp.

Applying the milk paint

For the finish on the base, I went with some pitch black Old Fashioned Milk Paint to give it a classic look. I topped the paint with a coat of paste wax to prevent too much wear, but I figured now if the paint does start to wear off in strategic locations, it will only make the piece look that much more sweet.

The top took a coat of shellac, followed by a sanding with some 320 grit sandpaper. After that, I hit it with four coats of my wipe on finish blend. After that, I wiped on two coats of thinned poly just to give the table a little bit more protection from spills.

The table just before it left my shop

Now, it’s at home in my office, giving me a place to sit and contemplate my next project.

It’s all about that base

I am really starting to get old. At last weekend’s Woodworking in America, I told someone that I was Apollo era technology, and I had to stop to explain what I meant. Oy.

And, at work, I am the oldest of the public information officers. By a pretty good margin. One of my colleagues was born after I graduated college… grumble grumble grumble…

Meghan Trainor

But, every so often I ‘get’ a modern reference. For instance, I recently heard about this person named Meghan Trainor who wrote a song about my favorite musical instrument, the bass. What that has to do with the way she is dressed (and, she never picks up a bass guitar, which I also find puzzling), I’m not quite sure, but hey, I’ll go with it.

Just as with the music video, a trestle table is all about that base. After all, it’s all about that base, or there’s no table. So, I set out, to get my table base started so I could bring this sucker back to the office.

A trestle table drawn out

Unlike many modern iterations of the trestle table, I really wanted this one to be able to be broken down and moved. Sure, I have my corner office now, but you never know when someone might want to move me, and I’ll have to pack up the table to make the shift. So, no permanent joinery on the table base.

To make this happen, I started by attaching a pair of battens to the bottom side of the table. These battens will work together with the breadboard ends to keep the top flat. I spaced them so they would hold the tops of the trestles tightly, eliminating the need to screw the trestles to the table top.

The battens attached to the table

Oh, and how about those trestles?  I cut a pair of pieces for the two tops, some larger pieces for the bottoms and some straight boards for the uprights. Before I did any joinery, I ripped the two uprights in half, then notched for what would be the through mortise to hold the stretcher. With those cut, I just glued the legs back together, and voila, you have a nice, square through mortise.

Two halves make a whole mortise

To attach the tops and bottoms, I finally broke out the Mortise Pal and got to work. I routed twin mortises for the feet and tops of the trestles, then mirrored those on the tops and bottoms of the uprights, then glued them into place. That’s a fast joint that’s just not going to go anywhere.

The mortise pal was here

The stretcher was very easy to cut – I marked out the height of the mortise from the table onto the ends of the stretcher and marked out the length between the inside faces of the two uprights, then just notched those over at the Laguna bandsaw. Easy as pie.

The table, ready for finish

I hogged out for the through mortises on the trestle stretcher ends on the drill press, then chiseled a 10 degree angle on the outside face. I then cut a pair of wedges with an outside slope of 10 degrees. Those babies snug in nicely, and when tapped home, there is absolutely no wiggle on the table base.

Now, just a little bit of sanding and finishing, and I think this one will be ready to go!

The Weekly Plan

The Drunken Woodworker’s Serving Tray

Football season is underway. Hockey season is getting ready to start. The NBA and college hoops seasons aren’t far behind. And, what’s watching a good game on TV without a snack?

David's serving tray

The Drunken Woodworker – David Picciuto – has a great, easy to build plan for a serving tray on his website. The real flair in this design comes from using contrasting woods and building an elegant handle making it easier to grab the tray to bring out to hungry fans.

It promises to be a winner in your shop!

Link of the week

Mary May’s School of Traditional Woodcarving

So, you want to learn woodcarving. Why not learn from the best?

Mary teaches carving

Mary May is an incredibly talented woodcarver who uses traditional tools and techniques to create masterworks. Her site is loaded with videos, how-to guides, products and know-how to get you into carving or to make your work that much better.

If you had any desire to try your hand at traditional carving, Mary’s site is a great place to begin.

Coming to an end

A breadboard end, that is. For my trestle table, I wanted to ensure it would stay flat for years to come. Sure, I could have just gone with some battens, but I like the way a breadboard edge just dresses up a table.

Square off the edges

To start that process, I was going to have to square up the edges of the table glue up. That was something easily accomplished with a track saw, but an circular saw with a guide would easily knock that out.

The edge coming together

I next took the time to cut the tongue that would hold the edge on. Using my dado blade and the table saw fence, I had that sucker cut in no time. With that done, I selected a few pieces of straight grained, warp free boards to use for the edges.

Getting groovy

I put that edge board into my vise, and with a straight cutting router bit, I started cutting the groove. Since the widest bit I have is 1/2 inch, and I was shooting to match a centered 3/4 inch tongue, I took a few passes to ensure I had it nailed. The edge guide allowed me to sneak up on the width of the slot, and by flipping the board end for end and routing from each face, I was able to ensure that the groove was centered as well.

Slip fitThe edge took a little tweaking with a shoulder plane to get it right on, and I cut back the edges of the tongue to back it off the side of the table. I wanted this one to be captured within the breadboard edge.

I drilled holes for three pegs into the end through the tongue, and pulled it off to elongate the outer holes to give the edge room to expand. I then reinstalled the edges and drove the three pegs home.

To the Tormek!

Because the edges were a little thicker than the top, I had to do some hand planing to get things down nice and even. A quick trip to my Tormek to touch up the blades on the strop really helped things go smoothly. Remember, those sharp plane irons shave, they don’t tear.

To the Tormek!

With the work done, I think the top is looking fairly good. it’s nice and flat, just in need of some final sanding before a finish.

Next up, it’s time to drop the bass – oops – base for this trestle creation.

It was so social

It’s good to be back home after a long weekend at Woodworking in America. Yes, the marketplace was great, and it was cool to be around all of those tasty new and antique tools. It was also a real trip to be in the classes with such luminaries as Roy Underhill and Don Williams. It was even better to see new instructors such as Wilbur Pan and Will Neptune.

Measure twice, cut once or else

But, there was so much more. For instance, I met some new friends who apparently didn’t measure twice before cutting. Who knew that was such a serious offense?

Frank takes off with the goods

And, there was this matter of a few people absconding with tools, such as this shady Frank Klausz character walking off with a Saw Stop fence.

Lee Valley Secret

How could we forget the strange case of the chained up Lee Valley cases, which apparently was some type of Build-A-Bear setup for woodworkers.

Podcasting from the conference center

We took the time to set up a recording of the Modern Woodworkers Association Podcast live from the conference center floor, which worked out very well.

You go, Mary May

We even dragged awesome wood carver Mary May (kicking and screaming) into the world of social media by goading her into getting a twitter account. Go figure…

While the hijinks were a ton of fun, as always, it was great to see so many woodworkers from around the country (and the world, Chris Vesper). Being able to pull together a gathering of more than 50 woodworkers on Thursday night in just a few hours through the power of social media.  Hearing about a few new workbenches that are going to be built. Drinking at the local microbrew place across the street from the hotel.Watching Steve Ramsey’s MeMo Get Together draw tons of folks.

The MeMo Get Together

And, as I had predicted last week, I am back feeling totally jacked about woodworking. I need to get back to the shop!