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Woodworking Spotlight: Verna Schultz

It’s been said that the devil is in the details. And, in woodworking, the tool that typically cuts some of the finest details is the scroll saw.

To truly master that tool, you have to have intense concentration, a very steady hand and an eye towards the big picture while cutting the intricate.

Enter Verna Schultz, an Indianapolis, Indiana woodworker with the ability and patience to make the scroll saw sing.

As with most woodworkers, the purchase of her first house triggered the very important need to do basic household repairs. Sure, she got the requisite circular saw and drill, but the third tool she bought was a jig saw. “I could cut really curvy lines with the jig saw. That really allowed me to express myself, rather than cutting all of those straight lines.”

Today, Verna has three scroll saws in her arsenal – two DeWalt 20” and a Delta 16” model. Watching her work last October, I had a chance to see how skillfully she could handle the precise cutting blades. “With these saws, you can cut inside curves, outside curves, fine veining lines. In fact, you can cut an entire picture in a piece of wood and – when you are done – you can actually see what the picture was to begin with!”

Verna’s flat scroll work is exquisite, but her mastery really shows when she works in 3-D. You see, Verna makes baskets from solid wood. “I just started making the baskets about three years ago. I sold the first basket I made and I’ve never been able to keep any in stock since then! With the exception of the vertical slats, each basket is made entirely from one piece of wood.”

After applying the pattern to the wood, Verna cuts the handles and top rim free. Then, she sets about cutting a weaving pattern for each layer of the basket. Each layer is 1/8” thick and angled at 9 degrees. Each layer is identically shaped, but by rotating the layers end for end, the basket weave pattern is developed. After inserting vertical pieces in the weaving voids, she signs the work and another masterpiece is born.

Having seen these baskets up close and getting one for my wife last Valentine’s Day, I can say they are a sight to behold. Delicate yet sturdy, the solid wood weavers give an appearance that can’t be matched by any normally woven basket.

So, since Verna is into very delicate work, you’d figure she would never try her hand an anything tougher than – say – ripping a few boards in preparation for a new scroll saw project.

That couldn’t be any further from the truth.

That’s because Verna is also a volunteer for Habitat for Humanity. Many Saturdays during the spring and summer, you can find Verna swinging a hammer and cutting construction lumber on home sites around the greater Indianapolis area. Sure, the work is tough and about as far from scroll work as you might imagine, but the work she does gives her great satisfaction, especially as she helps to improve the lives of others who need a hand up.

“My favorite memory is a homeowner’s dedication from back in 2005. The new owner was so moved by knowing that she and her son would finally have a safe place to live that she was barely able to control her emotions to be able to accept the house.”

With Verna soon to retire from her position with the phone company, you might expect she would plan to start taking things easier. Not so.

Her plans include doing even more work with the Habitat for Humanity folks and setting up a website to sell her baskets and boxes. “And, I might also allow my brother who lives nearby to sell some of his stuff on the site as well.”

Quick Poll

OK, whether you like ’em or not, woodworking magazines offer outstanding information month after month. Whether project plans, new techniques or reviews of the latest tools, there’s bound to be something for everyone. Now, while each has its own strengths and weaknesses, and every issue of every magazine does offer something new and exciting, I’m sure that each of you has an opinion of what your favorite magazine is.

So, if you had to pick one…

[poll id=”34″]

Link of the Week

Thomas Moser: Solid Wood Furniture

A Moser Edo RockerIn Auburn, Maine, noted woodworking author and furniture maker Thomas Moser runs his custom-built furniture shop. Nearly 100 employees carefully craft beds, chairs, chests and tables from cherry, maple, walnut and other hardwoods harvested from the forests of the northeastern United States.

From the company’s humble first offerings of predominantly Shaker designs in the early 1970’s, their portfolio has grown to include Asian, Mission and other historically-inspired forms. The Moser works are famous and notable, with pieces featured in design magazines, TV shows and craft museums. The company’s web site also mentions that President George W. Bush and Pope Benedict XVI held a meeting while seated in their Harpswell arm chairs this past April.

The site offers an interesting glimpse into the company’s humble beginnings and a very impressive shop tour which focuses on the materials, method and – most importantly – people who make this outstanding furniture.

While most of us won’t be able to afford a Moser original in our homes, the furniture forms and materials the company uses can certainly serve as a point of inspiration for your own works.

Something I’ve been working on: Great Explorations

Down in St. Petersburg, Florida, there is a kids museum named Great Explorations. They recently had to surrender a loaned exhibit which addressed TV production because it was scheduled to go to a new museum.

Since our office has surplus TV equipment from a recent equipment upgrade, we stepped in to donate the cameras, switchers and surplus monitors which would have only gone to a warehouse until they were disposed of.

However, when the old exhibit was pulled out, all of the set was removed with it. We had to build new set walls for the exhibit.

So, guess who they tasked with the project? 😀

Basically, a TV division employee and I spent two days building three 8 foot by 10 foot walls and mounted them so they would be free standing AND be able to endure the bumps, kicks and handling of large groups of excited children.

We framed the walls just like you would frame a residential wall – 2 x 4 studs 16″ on center. The studs were screwed to the top and bottom plates and we skinned them over with sheets of 1/2″ cabinet grade ply. We had to cut out an area for three stacked TVs to be mounted, and I framed them out just as you would frame out a window in a wall, complete with a header, sill and cripple studs.

To mount them, we tied the structure back to the existing walls with 2×4 standoffs, mending plates at the top and middle of each panel intersection, and Tapcon screws driven into the concrete floor. To test their stability, I ran and literally threw myself at the wall. All 200 pounds crashed into the structure, and it barely moved. My shoulder, however, stung a little bit. I guess that proves the wall can take a beating.

Once they were mounted, the museum’s painting crew came in to do some embellishment. With the opening scheduled for August 22, you can tell that the site is a mess. But, it is coming along nicely. Here are some shots:

Studio overview

Here’s an overview shot from the back of the studio exhibit. The green wall in the back is set for chromakey. This means the kids can sit at the news desk and report, and any type of video can be rolled in behind them. The video rack in the middle of the room is from the old exhibit, and needs to be replaced.

The Desk

Here’s a closer view of the news desk. The kid newscasters will sit behind the desk and read the news from a teleprompter stationed in front of them. PCC-TV is the county’s TV station.

Assignment desk area

This area to the right of the news desk will eventually serve as the ‘Assignment Desk’ for the newsroom. Kids will be able to select stories for the teleprompter and video to put ‘behind’ the anchors. A built in desk – which I may still be called upon to build – and some computer terminals will go here.

The TV Stack

And, this area to the left of the desk will be the start of the weather center. Further down the wall, there will be a weather map mounted, and the three TV’s will display the PCC-TV live feed, Bay News 9, the local 24 hour cable news station and possibly CNN.

When I get down to the opening, I’ll be sure to post some shots of the completed studio.

For your viewing pleasure…

Woodworking shows are NEATO!As much as I hate to say it, my wife and I love TV. I know, we live in Florida, surrounded by all of the natural beauty people come to see on vacation. We should be living outside.

That being said, we do spend quite a bit of time outdoors, but the TV seems to be a constant companion many nights. Especially when our favorite shows come on.

My wife is addicted to reality TV. Dancing with the Stars. The Next Food TV Star. American Idol. Heck, if it’s got to do with people making total fools of themselves and being voted off the (stage/island/ship) by washed up celebrities, she’s all about it.

PBSFor me, well, there is the History Channel. And the Discovery Channel. And then there’s PBS. What I love most about PBS is the fact that there are woodworking shows on it. The New Yankee Workshop. The Woodwright’s Shop. The Woodsmith Shop. Everything comes screeching to a halt while I get my fix of design, technique and construction.

The only problems with the PBS offerings is that they are few and far between – only once a week on my local PBS station. And, then there’s the fund drive. Seems as if the fund drives take place every other month. Don’t they always seem to preempt the woodworking shows with programs on pseudo-scientific ‘body cleansing’ seminars and money management lectures? I’ll consider making a pledge donation when are those shows going to be preempted for some serious woodworking offerings.

DIY NetworkSo, what other options are out there? There is the DIY Network. Sure, they offer such shows as David Marks’ Wood Works and Amy Deevers’ Freeform Furniture. Being a government employee married to a teacher, our family budget doesn’t allow us the opportunity to subscribe to the higher tier cable channels. Even if we did, that would be another excuse to watch even more TV, cutting even deeper into my shop time. And, every dollar spent on cable means fewer tools in the shop!  And, I’m sure you can all understand the need for more tools in the shop…

HGTVSince we have the basic cable package, you might think that Home and Garden Television – HGTV – would be a good place to search for woodworking shows. Unfortunately, HGTV was bitten by the ‘design’ bug that’s been plaguing cable TV for years. Years ago, you used to be able to watch New Yankee Workshop and This Old House reruns on HGTV. Not anymore. Most of the shows feature interior designers who promise complete redos of rooms with a splash of paint and some new throw pillows. Many of these shows have a ‘carpenter’ on staff. Their job is to build ultra cheap furniture and shelves from MDF and brads in the fastest time possible. By the way, many of these ‘carpenters’ seem to have issues with shop safety or even – in some cases – a grasp of what they are working with, referring to the MDF as Multiple Density Fiberboard.

Video BlogsWhat’s a woodworking show junkie like me to do? Fortunately, help has come in the form of the Internet. Many forward-thinking bloggers such as Marc Spagnuolo, David R. Pruett and Charles Neil have taken the bull by the horns and produce their own video podcasts. The mainstream woodworking magazines such as Popular Woodworking and Wood Magazine have embraced video as well, offering much more in-depth detail than can be put into a magazine article.

The Woodworking ChannelAnd, if you can’t get your fix there, there’s always the Woodworking Channel. This site serves as a clearing house for some outstanding video productions. You can watch Sam Maloof craft in his shop, catch interviews with woodworkers at trade shows and even watch episodes of shows no longer airing in station rotation.

In order to get my woodworking video fix, it’s been necessary to turn the TV off and fire up the computer. But, given that I can watch these Internet videos whenever I want, I now have something to do when people are being voted off the stage by Paula Abdul.

Quick Poll

OK, most of us build from some type of plan when we go into the shop. Some are commercially available, professionally drawn. Others are developed on the fly. So, what are most of your woodworking projects built from?

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Link of the Week

Marking Tools for Exacting Joints

Outstanding woodworking relies on several key steps to ensure a beautiful finished product. Wood selection, properly tuned tools and careful attention to the finishing process are all critical skills to master.

marking gaugeOne of the most essential steps is accurately measuring and marking to cut flawless joints.  This article, written by Ian Kirby in Woodworker’s Journal, takes readers through the bewildering selection of marking gauges and other marking guides.   From the lowly pencil to the most complicated mortising gauge, Kirby not only describes the pros and cons, but gives clear instruction on how to use them to their best advantage.

And, the article is not just for hand tool users – Galoots as they are affectionately known.  Power tool enthusiasts can improve their work through the careful use of these marking guides.

Give the article a read and see how it measures up!