Rollin, rollin, rollin…

My new table saw is awesome. Seriously. I have been loving the heck out of it for the past week or so, and if it performs half as well as it has already, it will easily be the last table saw I will ever have to own.

But, as I had stated when I posted about it originally, it has two small flaws. First, the wheels on it are not designed for the saw to be moved around a lot – they are more for the occasional shift to sweep up behind the saw every so often. And, the top of the saw is about a good inch and a half short of my bench top. Since I use my bench as an outfeed table, that is a problem.

The PortaMate 2500

Fortunately, my friends at HTC Tools heard my cry for help, and suggested that I try one of their new PM2500 rolling tool bases to make my saw a little more mobile.

The package arrived at my house, and I could tell it was heavy duty without having to open the package. This sucker weighed a ton – betraying the fact that it was made out of heavy duty metal.

The kit consists of four corners – two to hold the front swiveling casters and lifting mechanism, and two to hold the fixed rolling casters in the rear. These corners are held together by pieces of heavy-duty steel bars with holes drilled in them, allowing you to create bases as small as 12 x 12 inches to as large as 36 x 36 inches. They are held together with nuts and bolts, and give a good purchase.

The base, assembled

It took me less than an hour to assemble the base to accommodate the table saw’s footprint. I had to go with 20 x 21 inch base, which meant I didn’t have to bolt together bars to make up the distance. The assembly could have gone a little faster had they increased the size of the diagram, but with my cheaters and a little squinting, I had it all together after a little bit.

Alone, the base raised my saw about half an inch above the floor. Given that the rails extended up 2 inches above the platforms on the corners where the base rests, I figured I could cut out a 3/4 inch plywood platform to set down first, to get me close to the benchtop height. Cutting the platform was easy with the saw, and once I had it snugly in place, it was time to get the saw onto the base.

With a plywood deck

Now, I’m not going to joke with you.. the saw is heavy. But, with some muscle, I was able to wrestle it onto the base with only a minimal amount of cursing. On its new base, the saw glides easily around the shop. When I have the saw where I want it to be, a simple flip of the lift pedals on the front casters and the saw sets down on a pair of rubber feet mounted at the end of a bolt. This is a standard arrangement for this kind of stand, and it allows the saw to sit firmly on the shop floor.

Perched atop the base

With the new base in place, it’s going to be easy to move the saw where it needs to go when I have to move it, and get it out of the way when I don’t.

2 thoughts on “Rollin, rollin, rollin…”

  1. Awesome base! I got the HF knockoff and it “suffices” for back and forth. I fear it will break ever time I use it though. Now I have something for the birthday list!

  2. I made my own base out of wood and used swivel casters on all four corners. It makes the saw a little easier to move around in smaller spaces. However, I don’t have the cool foot operated locks like you have. 🙁

    Rog

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