All posts by Tom

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Putting some pressure on

I have got to tell you – I love clamps. More clamps equals nothing but goodness.  The only problem is that when I started woodworking, all I could afford were the uber-cheap dollar store variety.  Sure, they looked good, but the F-clamps would bow under even the slightest amount of pressure, and the heads of the aluminum channel clamps I was using tended to snap if I torqued down on them. A total bummer.

I did manage to limp along with this arrangement for several years.. until I had my first experience with some really high-quality clamps made by Bessey Tools.

Under pressure

Yes, I like to wear my clamps on my head.  Why do you judge?  All joking aside, the clamp in the picture is an original Bessey K-Body clamp, and once I had a chance to use one at a woodworking school I attended, well, my heart skipped a beat and my palms started to sweat.  Yes, I realize that a clamp may be a clamp, but these babies were something special. Beefy. Sturdy. Useful. I had to get my hands on some of them, and I went through a period where every dime I could scrape together went toward buying some for my collection.

My old K-Bodies

These are my workhorses.  I love the heck out of them – I have for nearly eight years now. But, I only had  eight of them, so for my glue ups, I would either have to spend a lot more time to do my glue ups, or risk using the crappy clamps (which have slipped on me many times, knocking my glue ups out of alignment) to get a good product.

Initially, I just asked the folks at Bessey to give me some advice. They have been great friends of the blog for years – donating items to give away as prizes for Get Woodworking Week and my thousandth post (was that last summer already?).  Well, once they got my request, the folks over there were over the top with their generosity, sending me a selection to help round out my collection.

K-Body Revos

One of the first ones I was eager to try out were the new K-Body Revos. And, here I was thinking that the originals were awesome… These were a big improvement. The handles now have a rubber grip built in to them, making putting on the clamping pressure a whole lot easier. The jaws are larger, and the action to lock the lower head in place seems a lot more robust. These were definitely a plus.

K-Body Revos with both adjustable jaws

They also sent me a few of their K-Body Revos with both the top and bottom jaws adjustable – called the Vario. The fun thing about these clamps is you can center your workpiece on the clamp bar and bring both jaws in to the work – preventing the massive tilt issue that you sometimes get with narrower workpieces and long clamps. These are deluxe for sure.

Revo Junior

They also sent me some REVO Juniors. Basically, you get all of the features of the larger clamps in a smaller package. Since I normally used my original K-Bodies on the bottom and threw the junky clamps on top, these are perfect replacements for those older ones.

UniKlamp

And, when it comes to more delicate construction projects – like my 2 x 4 treasure chest – they even included a set of their UniKlamps. They have the parallel jaw technology in a very lightweight clamp, making them an option for smaller jobs.

Thank you very much for these clamps, and I look forward to putting them to good use in my shop. In fact, I have a few projects I want to get started on soon that may require quite a number of glue ups….

 

Quick Poll

While combination woodworking machines have long been the norm in European shops, the one combination machine that has been sold for decades in the United States has been the Shopsmith.  It’s touted as the Swiss Army Knife of woodworking machines, with the current model – the Mark V –  able to serve as a table saw, drill press, disc sander and lathe right out of the box.

ShopSmith Mark V

While, at first glance, it  might seem like the perfect tool for a cramped woodworking shop, opinions about the tool run the gamut from deep, abiding love to an intense loathing.

So,  this week’s poll is trying to determine whether or not you own a Shopsmith, and what your thoughts are about this interesting woodworking machine.


 

 

 

Link of the week

American Association of Woodturners Symposium

This weekend over at the Tampa Convention Center is one of the greatest assembly of wood turners that we will see all year. The American Association of Woodturners Symposium is setting up shop across the bay from where I live, and the work there is going to be amazing.

There will be a whole lot of this going on this weekend

The event will have hands-on lessons, galleries, lectures, vendors and other really cool demonstrations.  I have a very busy weekend planned here at the house, but I will try to get over there to see this amazing gathering of turners.

 

The 2 x 4 entries

So, last night I was at the St. Petersburg Woodworkers Guild meeting where all of the 2 x 4 entries were brought to show off. I have got to tell you  – WOW… some impressive entries.  Here’s a look at the projects that were turned in…

A set of crayon caddies
A set of crayon caddies
A well-crafted T-cabinet
A well-crafted T-cabinet
A magazine rack - this was the first place winner
A magazine rack – this was the first place winner

 

A beautiful jewlery chest - your second place winner
A beautiful jewelery chest – your second place winner
A sculpted bowl
A sculpted bowl

 

A clever knife block - the third place entry
A clever knife block – the third place entry
A spinning wheel
A spinning wheel

 

A standard-issue Swiss Army 2 x 4
A standard-issue Swiss Army 2 x 4
A beautifully crafted hinged box
A beautifully crafted hinged box

 

My pirate chest
My pirate chest

OK, so I didn’t walk away with top honors, but I have got to tell you that I learned a lot about how to build efficiently with limited materials, I built my first domed lid and I had a blast.  Next year, I think I’m going to be back building again…

 

The 2 x 4 box takes shape

As you can see from my past few posts, I have become fascinated with this whole 2 x 4 challenge the St. Petersburg Woodcrafters Guild has going on.  I really didn’t have a chance to work on it last week, so when the weekend rolled around, I knew I was going to have to jump on this one with two feet to make it a reality. After all, the deadline is tomorrow’s guild meeting.  Yikes!

So, I measured out the size for the box and the lid. My initial plans were to build a dovetailed box, but I thought that since I had so little time, I would opt instead for a splined mitered box. That was great, but first I had to joint, resaw and mill all of the pieces that were going to go into the project. Obviously, you don’t want to build this thing with inch and a half thick walls. Once I had everything milled up and good to go, I got everything glued up. My friends at Bessey Tools were nice enough to send me a great care package of clamps, and I put them to good use gluing everything up.

Cooking in the clamps

Cutting the pieces required a great deal of thought – after all, I was limited to the wood I could get out of a single 2 x 4 – not a whole lot available for boo-boos… I took my time and made sure that the cuts and glue ups were handled accurately.

The main body of the box was like many other projects I have built in the past. The top – completely new to me. I had never built a domed lid before, so I wanted to make sure that I did this right.  The first thing I had to do was to calculate how high I wanted the arc to rise. Since the height of a 2 x 4 is 3 1/2 inches, that was a good amount. I also calculated the length of the base of the arc, and figured that the arc was part of a circle with a radius of 5 1/2 inches.  I also took the time to rout a simple rabbet on the top edge of the arcs to receive the slats.

The calculations

I measured how wide the slats were going to be approximately 3/4 inch wide and 1/8 inch thick – so I marked the width with the center of a slat at the apex of the arc. Once I determined the angle between the center and edge of that slat, I marked it out with my bevel gauge, and bingo – I set the table saw blade to that angle. I then ripped the slats out of a piece of 2 x 4 and glued them in place. Because the pieces were so delicate, I couldn’t use nails to hold them. I considered using super glue, but then I remembered that hide glue has great initial tack. That stuff did the trick, and I was able to place all of the slats around the arc to form the lid.

The slats being installed

I drilled a pair of holes on the sides to add a pair of rope handles to give the piece a more nautical look.

Rope handles

All that remains is sanding and a finish.  I will try to find some way to make it look a little aged, and I have to get that done tomorrow so it will be ready to go for Tuesday.

How it looks so far

All in all – not a bad way to spend a summer day…

 

Quick Poll

Sorry this post is late today, but I have spent all day in the shop working on my 2 x 4 project, and it has been an eye-opening experience. Who would have guessed all of the things you can do with a simple piece of construction lumber?  I mean, this project featured over at Lumber Jocks really opened my eyes to the potential out there.

A sweet bandsawn box made of a 2  4

This week, tell us if you have ever participated in a 2 x 4 challenge, and what you thought about it.


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Laguna tools

Link of the week

Woodworking by Hand

Ciao!  For today’s link of the week, we’re crossing the Atlantic and headed to beautiful Naples, Italy where a woodworker named Guiliano has been running a hand tool woodworking blog since 2010.

Guiliano in his shop

His blog is in English, so it’s easy for folks to navigate. And, what you can see!  His posts cover everything from woodworking projects built primarily by hand to more advanced repairs on metal and wooden bodied planes. Saws, chisel work, sharpening… it’s all in there. Definitely a feast for the eyes.

Bel lavoro, amico mio.