All posts by Tom

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The building boom

Tomorrow, I am off to visit the guys and gals that put on Woodworking in America, and I am totally excited. Not just because it’s a great place to visit with friends (and dance on the tables of German-themed drinking establishments), or that there are awesome classes taught by talented woodworkers or that the marketplace is full of drool-inducing tools.

A rack of  Blackburn saws at WIA 2013

No, it’s because something about being in that environment ignites a spark in me.

Last year, as I was getting ready to head up to Covington, Kentucky, I was totally stoked. I had worked with the rest of the gang at the Modern Woodworkers Association planning a meet up. I had been in touch with the folks at Wood Talk Online about setting up a big get together. I was drafted into helping Roy Underhill run his audio-visual presentation (i.e. hauling a huge log around a conference room while he chopped at it with an axe).

Chop, Roy, Chop

But, I was totally blindsided by what was about to happen. You know, when you get a new woodworking book or magazine, you might bookmark a page about a particular project you might want to build. There is a totally different feeling, however, of looking at an example of something you want to build in person. That’s the feeling that overcame me when I saw Mike Siemsen’s Nicholson woodworking  bench in person. That’s the feeling that also overcame me when I saw Chris Schwarz’s Dutch tool chest in person.

Being in the room with these pieces, touching them, looking at them from different angles… it fired the right synapses and really brought it home for me.

The tool chest and workbench in place

So much so, in fact, that within a few weeks of getting back to the shop, I had started on my iteration of the Dutch tool chest, and, by the first week of December, I had my new Nicholson bench in place, ready to work. It was a veritable building boom!

I’m not making any promises this year that I will tackle the world, but the progress I have already made on the table in my shop this past weekend was definitely encouraged by the fact that I was going to be back in that environment.

It was Stephen Covey who wrote in the book Seven Habits of Highly Effective People that one of the important steps was to ‘sharpen the saw.’  In many ways this is exactly what the annual pilgrimage to be among my peers is for me…a chance to take a new look at my craft and recapture the excitement…

I’m no longer board

So, the dresser top valet is done, and I’m planning on going to Woodworking in America later this week. Which means, of course, that I’m just gonna cruise into the big woodworking summit with a clear workbench…

Right…

My little slice of heaven

No, two things triggered my newest project. First, where I work, I have a corner office. Granted, it’s the back corner… and it overlooks the dumpster… but it’s still a corner. And, I have plenty of space, but I need someplace in it to sit and meet with people, spread out some paperwork and get some work done.

There was also an article from Chris Schwarz about building projects from construction lumber, and how he digs deep into the bins to find the sweetest, tastiest boards. Since we get southern yellow pine by the truckload here in Florida, I thought I could go and search some prime wood out in the dimensional bins.

I had a plan – to build a trestle table for the office.

Board on the Jeep

So, yesterday, I headed off to the big blue box store and found this – a sweet 2 x 12, 16 feet long southern yellow pine board with a ton of quarter-sawn wood on the sides and very few knots. Oh, and it was dead straight the entire length. Something I have never seen before…

Cut up for the top

So, I took it home on top of the Jeep, and slapped it down on the bench. Since I had bought more than I needed, I decided I was going to take my time and cut out the knot-free boards from the edges, keeping the top of the table looking nice and clear.

Ooooh!  Planer shavings

As far as jointing before the glue up, the straight-grained pine yielded beautifully under the jointer plane’s blade, making the joints nice and tight.

Now that's a glue up!

It took a ton of clamps and a whole bunch of glue, but I was able to get the pieces glued up with just a little bit of wrestling.

After the glue dried and the boards came out of the clamps, I snugged the panel up between the bench dogs on the bench and those in the vise jaw. I then took my jack plane and started planing the assembly across the grain to level things out. With a sharp, cambered iron, a few swipes of wax across the sole and a whole lot of sweat, I was able to level the panel out – both top and bottom – in about half an hour.

Sweat equity

Now, there’s a whole lot more work I have to do. I have to make some breadboard edges and put some battens across the bottom to hold things flat, and then work on the trestles to hold the entire thing up.

I’m pretty sure I won’t get it done before the big trip to Winston-Salem, North Carolina, but I’m pretty happy that I got done what I did.

The Weekly Plan

Wood Magazine’s Book Stand/Tablet Holder

This summer, with all of the heat in the shop, I have spent a lot of time reading. And, playing on my iPad. And, reading books on my iPad. Those things are just so versatile.

Wood Magazine's book and tablet stand

If I would have thought ahead, I might have built one of these nifty stands before the heat got cranked up, and it would have made my reading that much more pleasant. Made with simple, repetitive cuts, this stand can hold your place in a book by laying it over the top peak, or, by building the base with two extended pieces topped with some non-skid pads, can hold your tablet computer for reading, watching movies or in the kitchen while you whip up a quick recipe.

The plan costs $3.95 at the Wood Store, and could be downloaded to your tablet computer, just in case you want to bring that to the shop while you work. Just sayin’.

Link of the week

USDA Wood Handbook

So, how well does wood work as an engineering product? What should builders and architects know about this natural product as they design their projects?

USDA's Wood Handbook

This handbook, produced by the United States Department of Agriculture, answers these questions and more as it gives the tale of the tape on the mechanical properties of wood, plywood and other wood based products.

Definitely worth a read, and the price is right!

Stuff I’ve built: The dresser top valet

As with all summer projects over the past few years, this one took forever to finish. But, I’m very happy with the way that things worked out.

The dresser top valet

To recap, this plan came from Wood Magazine, and it is the proof of concept for building others for my nephews. The project didn’t take a lot of walnut, and I did make sure to grab a 2′ x 4′ sheet of high quality 1/4″ plywood for the drawer bottom and the substrate for the anigree veneer top.

Once the final sanding was done, I started the finish by spraying on some dewaxed shellac. Because there were so many cubbies in this piece, I thought spraying would work better than wiping on, and my suspicions were confirmed. After a sanding with some 320 grit paper, I decided to press my luck and spray on a few coats of lacquer, which came out looking really nice.

The drawer

The drawer has some great storage capacity. The original plan called for dividers, but I decided to go without, figuring later I could build or get some small containers to store items in there. The drawer runs beautifully on the two runners on the sides, and I was sure to wax up both the runners and the sides of the drawers.

For the handle, I picked up a simple pull from the local home improvement center. I think the antique brass look matched the walnut well, and I like the look a little better than a simple knob.

Loaded up

Once I got the piece into place, it was fun to load it up with stuff. The top is a great place to drop the watch, keys, iPod and other goodies, and the cubbies in the back hold the wallet, work ID, my multi-tool and other goodies. I took the time to drill out the back side of the middle cubby so I can eventually thread a USB charger cable through and move my phone there, but that would involve me moving the dresser… and right now, that sounds like too much work.

A beer sounds much better.

Now, time to clean up the shop and start planning the next adventure!

Superheroes never take a day off

Here in the United States, today is Labor Day. Most of us are relaxing, enjoying barbecues and contemplating the end of the summer and the beginning of the – gasp – blizzard season.

But, that doesn’t mean that everyone is off. I mean, police, fire and emergency medical types are on the job today. Reporters, videographers and news producers are on the job. And, as we all know, even superheroes are on the job.

What you might envision a superhero looking like

Do you really think that if the bat signal is given that Batman would neglect the call?  That Spiderman would let Doc Oc run amok while he sat at the beach? That Wonder Woman wouldn’t spring into action if Cheetah was out causing issues?

Well, here in Florida, another superhero is hard at work… Handyman!

Handyman

Fighter of grime.  Tamer of wild lawns and landscaping. Fixer of broken items. Yes, there’s nothing this brave mutant wouldn’t do around the house given enough time off from his day job.

Cheap chair

Why, recently, his arch-nemesis, Old Cheap Dining Room Chair came to visit, splitting along a poorly constructed glue joint.

Nice crack

Just look at that!  A potential posterior pincher if there ever was one. This had the potential to endanger all of the residents of Chez Iovino.

The tools

Fortunately, the call went out to Handyman, and, faster than paint can dry, he was on the scene with his necessary equipment. Just as important as the Lariat of Truth or the Batarang, Handyman reached into his bag of tricks to find the Gorilla Glue of strength and the Bessey Clamps of power!

Glue him up

Pow! Bang!  Ooof!  Before Cheap Chair knew what hit him, Handyman had squeezed a bead of glue into the split and spread it with a shim, evenly coating both sides of the seat. Knowing that the end was near, Cheap Chair tried to spit out all of the glue that Handyman used, but to no avail.

Clamps of power

Once the Clamps of Power were applied, it was all over but the crying. Cheap Chair caved under the pressure, and the split was fixed, promising pinch-free sitting for years to come.

While citizens were able to see Handyman in action, he disappeared shortly afterward, unavailable for comment. Funny, that’s when my family found me, asleep on the couch… I had missed the whole thing…

But, I know, somewhere out there, Handyman waits for the next call, tools at the ready, when trouble rears its ugly head.

Link of the week

Thermo-Treated Wood

There are lots of options when it comes to working with wood outside. Some species are naturally rot resistant, while other chemical treatments can help extend the life of the wood.

A thermo-treated sink base

But, there is a process by which wood is treated with heat – much higher than experienced in a drying kiln – that changes the wood’s structure, making it exceptionally rot-resistant.

So, if you are looking to build an outdoor project, the folks at Thermo-Treated Wood have this information page on their product and where it can be purchased.